HP LaserJet 2200 Service Manual

servicehp LaserJet 2200

viii Table of contents C7058-90936

84 Chapter 5 Theory of operation C7058-90936Developing stage At the developing stage, the latent electrostatic image is developed into a visible im

C7058-90936 Printer functionality and operation 85Transferring stage At the transferring stage, the toner image on the photosensitive drum's su

86 Chapter 5 Theory of operation C7058-90936Pickup/feed systemWhen the formatter sends a print command to the engine controller PCB, the main motor a

C7058-90936 Printer functionality and operation 87Figure 48. Pickup/feed system Engine controller PCBPower supply PCB Power s

88 Chapter 5 Theory of operation C7058-90936Sheet feederThere are two optional sheet feeders: the 250-sheet feeder and the 500-sheet feeder. The

C7058-90936 Sheet feeder 89Figure 50. Pickup feedFace downdelivery rollersReverse motor drive signalMain motor drive signalPower supply PCBTop of page

90 Chapter 5 Theory of operation C7058-90936Media detectionMedia detectionThe model for media detection is essentially the same for all three trays.T

C7058-90936 Jam detection 91Jam detectionThe presence of media and paper-feed condition are detected by: l top-of-page sensor (PS2305)l delivery s

92 Chapter 5 Theory of operation C7058-90936B. During media feeding—a delivery stationary jam is assessed if the delivery sensor (PS2301) does not de

C7058-90936 Chapter contents 936 Removal and replacementChapter contentsRemoval and replacement strategies . . . . . . . . . . . . . . . . . . . . .

C7058-90936 ixList of figuresFigure 1. Sample identification label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Figure 2. E

94 Chapter 6 Removal and replacement C7058-90936Replace tray 2 pickup roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C7058-90936 Removal and replacement strategies 95Removal and replacement strategiesThis chapter documents removal and replacement of field replaceable

96 Chapter 6 Removal and replacement C7058-90936Toner cartridge removal and replacementRemove the toner cartridgeStep 1 Open the toner cartridge door

C7058-90936 Cover and tray removal and replacement 97Cover and tray removal and replacementRemove tray 3Step 1 If installed, lift the printer up and o

98 Chapter 6 Removal and replacement C7058-90936Remove I/O cover Step 1 Push in the two tabs (callout 1) on the back of the I/O cover.Step 2 Rotate t

C7058-90936 Cover and tray removal and replacement 99Remove DIMM coverStep 1 Open the toner cartridge door.Step 2 Press and hold the release button (c

100 Chapter 6 Removal and replacement C7058-90936Remove rear coverStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner car

C7058-90936 Cover and tray removal and replacement 101Step 4 Raise the door to engage the retaining locking bar pivot pins and leave the door open.Ste

102 Chapter 6 Removal and replacement C7058-90936Remove top coverStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner cart

C7058-90936 Cover and tray removal and replacement 103Step 3 Remove the top-cover mounting screws (callout 1).Figure 65. Remove mounting screwsStep 4

x List of figures C7058-90936Figure 50. Pickup feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Figur

104 Chapter 6 Removal and replacement C7058-90936Step 5 Open the tray 1 door.Step 6 Release the two top cover tabs (callout 1) located on either side

C7058-90936 Cover and tray removal and replacement 105Remove left coverStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner

106 Chapter 6 Removal and replacement C7058-90936Remove tray 1Step 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner cartrid

C7058-90936 Cover and tray removal and replacement 107Step 3 Disconnect the pivot arms (callout 1).Figure 71. Disconnect tray 1 pivot armsStep 4 Slid

108 Chapter 6 Removal and replacement C7058-90936Step 5 Disconnect the pivot arms (callout 1) from the tray 1 shelf and rotate them to the vertical p

C7058-90936 Internal disassembly and assembly 109Internal disassembly and assemblyRemove transfer rollerCAUTION Do not touch the surface of the transf

110 Chapter 6 Removal and replacement C7058-90936Step 4 Squeeze both of the locking tabs on the black bushing, then slightly lift the gear end of the

C7058-90936 Internal disassembly and assembly 111Remove DIMMStep 1 Remove the DIMM cover. See “Remove DIMM cover” on page 99.CAUTION The printer conta

112 Chapter 6 Removal and replacement C7058-90936Remove formatter PCBStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner

C7058-90936 Internal disassembly and assembly 113Remove EIO shield and guideStep 1 Remove the following assemblies:• Remove the toner cartridge. See “

C7058-90936 xiFigure 109. Remove main motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136Figure 110. Remove motor plate

114 Chapter 6 Removal and replacement C7058-90936Remove fuser assemblyCAUTION If the printer was recently operating, verify that the fuser assembly h

C7058-90936 Internal disassembly and assembly 115Step 3 Unplug the two-pin, three-pin, and five-pin wire harness connectors (callout 1). Figure 82. U

116 Chapter 6 Removal and replacement C7058-90936Step 5 Pull the fuser assembly from the printer.Figure 84. Remove fuser assemblyNote When replacing

C7058-90936 Internal disassembly and assembly 117Remove fuser-film heater assemblyStep 1 Remove the fuser assembly. See “Remove fuser assembly” on pag

118 Chapter 6 Removal and replacement C7058-90936CAUTION The pressure plate is spring-loaded. Exercise caution when removing the pressure plate.Step

C7058-90936 Internal disassembly and assembly 119Remove pressure rollerStep 1 Remove the following assemblies:• Remove the fuser assembly. See “Remove

120 Chapter 6 Removal and replacement C7058-90936Remove duplexer trayCAUTION When picking up the printer with the rear cover removed, do not lift by

C7058-90936 Internal disassembly and assembly 121Remove duplexer media guideStep 1 Remove the following assemblies:• Remove the toner cartridge. See “

122 Chapter 6 Removal and replacement C7058-90936Remove power supply assemblyStep 1 Remove the following assemblies:• Remove the toner cartridge. See

C7058-90936 Internal disassembly and assembly 123Step 4 Place the printer top-down with the fuser assembly facing outward.Step 5 Remove the three moun

xii List of figures C7058-90936Figure 168. General printer-component locations (2 of 2) . . . . . . . . . . . . . . . . 222Figure 169. Motor, fan,

124 Chapter 6 Removal and replacement C7058-90936CAUTION The printer contains parts that are sensitive to electrostatic discharge (ESD). Always servi

C7058-90936 Internal disassembly and assembly 125Remove upper output delivery rollerStep 1 Remove the following assemblies: • Remove the toner cartr

126 Chapter 6 Removal and replacement C7058-90936Disassemble the upper output delivery rollerStep 1 Remove the following assemblies: • Remove the ton

C7058-90936 Internal disassembly and assembly 127Remove lower output delivery rollersStep 1 Remove the following assemblies: • Remove the toner cart

128 Chapter 6 Removal and replacement C7058-90936Remove laser/scanner assemblyStep 1 Remove the following assemblies:• Remove the toner cartridge. Se

C7058-90936 Internal disassembly and assembly 129Step 4 Remove the four mounting screws (callout 1).Figure 100. Remove the laser/scanner assembly mou

130 Chapter 6 Removal and replacement C7058-90936Remove transport belts and rollersStep 1 Remove the following assemblies:• Remove the toner cartridg

C7058-90936 Internal disassembly and assembly 131Step 3 Lift up on the gear end of the middle roller until its shaft clears the hole in the gear assem

132 Chapter 6 Removal and replacement C7058-90936Remove ribbon cable harnessStep 1 Remove the following assemblies:• Remove the toner cartridge. See

C7058-90936 Internal disassembly and assembly 133Remove duplexer reverse motorStep 1 Remove the following assemblies:• Remove the toner cartridge. See

C7058-90936 xiiiList of tablesTable 1. Printer features for the HP LaserJet 2200 series printers . . . . . . . . . . . 2Table 2. Configuration comp

134 Chapter 6 Removal and replacement C7058-90936Remove printer drive assemblyStep 1 Remove the following assemblies:• Remove the toner cartridge. Se

C7058-90936 Internal disassembly and assembly 135Remove engine controller assemblyStep 1 Remove the following assemblies:• Remove the toner cartridge.

136 Chapter 6 Removal and replacement C7058-90936Remove main motorStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner car

C7058-90936 Internal disassembly and assembly 137Remove motor plateStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner car

138 Chapter 6 Removal and replacement C7058-90936Step 3 Press and hold the retaining clip (callout 1), and then slide the motor plate out of the plas

C7058-90936 Internal disassembly and assembly 139Remove printer drive assembly gearsStep 1 Remove the following assemblies:• Remove the toner cartridg

140 Chapter 6 Removal and replacement C7058-90936Remove tray 1 pickup rollerStep 1 Remove the following assemblies:• Remove the toner cartridge. See

C7058-90936 Internal disassembly and assembly 141Step 3 Press and hold down the separation pad.Step 4 Grasp the roller, as shown below. Press and hold

142 Chapter 6 Removal and replacement C7058-90936Remove tray 1 pickup roller assemblyStep 1 Remove the following assemblies:• Remove the toner cartri

C7058-90936 Internal disassembly and assembly 143Step 3 Unsnap the locking lever on the black bushing (callout 1). Rotate the bushing until its lockin

xiv List of tables C7058-90936Table 50. Internal components (5 of 5) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244Table 51. Pow

144 Chapter 6 Removal and replacement C7058-90936Step 5 Slide the tray 1 pickup roller assembly towards the roller solenoid side of the printer until

C7058-90936 Internal disassembly and assembly 145Remove tray 1 separation pad assemblyStep 1 Remove the following assemblies:• Remove the toner cartri

146 Chapter 6 Removal and replacement C7058-90936Remove tray 1 paper-sensor leverStep 1 Remove the following assemblies:• Remove the toner cartridge.

C7058-90936 Internal disassembly and assembly 147Step 6 Pull the center of the paper-sensor lever outward, and then slide it toward the printer drive

148 Chapter 6 Removal and replacement C7058-90936Remove tray 1 solenoidStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Tone

C7058-90936 Internal disassembly and assembly 149Remove tray 2 pickup roller assemblyNote Do not touch the surface of the pickup roller with bare hand

150 Chapter 6 Removal and replacement C7058-90936Step 4 Align the locking tab bushing with the opening in the roller carriage. Step 5 Slide the bushi

C7058-90936 Internal disassembly and assembly 151Step 8 Slide the roller assembly away from the white bushing (allow the shaft extend into the mountin

152 Chapter 6 Removal and replacement C7058-90936Replace tray 2 pickup rollerStep 1 Remove the two rollers from the pickup roller.Figure 129. Remove

C7058-90936 Internal disassembly and assembly 153Remove tray 2 pickup roller and refeeder assemblyStep 1 Remove the following assemblies: • Remove t

C7058-90936 Chapter contents 11 Product informationChapter contentsPrinter features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

154 Chapter 6 Removal and replacement C7058-90936Step 3 Place the printer top-down with the infrared port facing forward.Step 4 Remove the two mounti

C7058-90936 Internal disassembly and assembly 155Step 8 Unplug the optic sensor three-pin harness from the optic sensor.Step 9 Grasp the optic sensor

156 Chapter 6 Removal and replacement C7058-90936Remove tray 2 solenoidStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Tone

C7058-90936 Internal disassembly and assembly 157Remove duplexer drive gears and solenoidStep 1 Remove the following assemblies:• Remove the toner car

158 Chapter 6 Removal and replacement C7058-90936Remove registration assemblyStep 1 Remove the following assemblies:• Remove the toner cartridge. See

C7058-90936 Internal disassembly and assembly 159Step 3 Remove the six mounting screws (callout 1).Step 4 Lift the assembly to the left (the cooling-f

160 Chapter 6 Removal and replacement C7058-90936Remove tray 3 assembly connectorStep 1 Remove the following assemblies:• Remove the toner cartridge.

C7058-90936 Internal disassembly and assembly 161Remove cooling fanStep 1 Remove the following assemblies:• Remove the toner cartridge. See “Toner car

162 Chapter 6 Removal and replacement C7058-90936Remove toner-cartridge guideStep 1 Remove the following assemblies:• Remove the toner cartridge. See

C7058-90936 Internal disassembly and assembly 163Step 3 Slide the guide forward (away from the laser/scanner assembly) and lift it out.Figure 142. Re

2 Chapter 1 Product information C7058-90936Printer featuresTable 1. Printer features for the HP LaserJet 2200 series printersSpeed

164 Chapter 6 Removal and replacement C7058-90936Remove dc bias voltage contacts (leaf springs)Step 1 Remove the following assemblies:• Remove the to

C7058-90936 Internal disassembly and assembly 165Step 3 Release the spring coil (callout 1) from the retaining clip located on the bottom of printer.

166 Chapter 6 Removal and replacement C7058-90936Tray 3 disassembly and assemblyRemove tray 3 (250-sheet feeder) cassetteStep 1 If installed, remove

C7058-90936 Tray 3 disassembly and assembly 167Remove tray 3 (250-sheet feeder) pickup rollerStep 1 Remove the following assemblies:• If installed, re

168 Chapter 6 Removal and replacement C7058-90936Remove tray 3 (250-sheet feeder) feeder drive assemblyStep 1 Remove the following assemblies:• If in

C7058-90936 Tray 3 disassembly and assembly 169Step 5 Unplug the one-pin, two three-pin, and four-pin wire harnesses (callout 1) at the PCB. Step 6 Un

170 Chapter 6 Removal and replacement C7058-90936Remove tray 3 (250 sheet-feeder) drive solenoid Step 1 Remove the following assemblies:• If installe

C7058-90936 Tray 3 disassembly and assembly 171Remove tray 3 (500-sheet feeder) cassette Step 1 If installed, remove tray 3. See “Remove tray 3” on pa

172 Chapter 6 Removal and replacement C7058-90936Remove tray 3 (500-sheet feeder) pickup rollerStep 1 Remove the following assemblies: • If install

C7058-90936 Tray 3 disassembly and assembly 173Remove tray 3 (500-sheet feeder) feeder drive assemblyStep 1 Remove the following assemblies: • If in

C7058-90936 Printer features 3PCL printerlanguage and fonts l Fast printing performance, built-in Intellifont and TrueTypeTM scaling technologies, bui

174 Chapter 6 Removal and replacement C7058-90936Step 5 Unplug the one-pin, three-pin, and four-pin cassette docking plug wire harnesses (callout 1)

C7058-90936 Tray 3 disassembly and assembly 175Remove tray 3 (500 sheet-feeder) drive solenoidStep 1 Remove the following assemblies: • If installed,

176 Chapter 6 Removal and replacement C7058-90936

C7058-90936 Chapter contents 1777 TroubleshootingChapter contentsTroubleshooting process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

178 Chapter 7 Troubleshooting C7058-90936Troubleshooting process Preliminary operating checks Make sure that the following conditions are met befor

C7058-90936 Troubleshooting process 179This list describes the basic questions for the customer to answer and the corresponding troubleshooting sectio

180 Chapter 7 Troubleshooting C7058-90936Troubleshooting process flow Figure 154. Troubleshooting process flowPower-onverification Checks OK?Trouble

C7058-90936 Power-on 181Power-on It is important to have the printer control panel lights functional as soon as possible in the troubleshooting proces

182 Chapter 7 Troubleshooting C7058-90936Troubleshooting with control-panel messages Control panel lightsFigure 155. Control panel layoutControl-pan

C7058-90936 Troubleshooting with control-panel messages 183Table 27. Primary status codes Control-panel light pattern Primary status message Recomme

4 Chapter 1 Product information C7058-90936IdentificationThe model number and printer serial number are listed on an identification label located on

184 Chapter 7 Troubleshooting C7058-90936Continuable, fatal, and accessory errors Additional information in the form of a secondary error message i

C7058-90936 Troubleshooting with control-panel messages 185Temporary engine error (41.x)30034 l Press GO. The page containing the error will be printe

186 Chapter 7 Troubleshooting C7058-90936NVRAM error (68) 30035or30036l A memory error resulted in one or more printer settings being reset to factor

C7058-90936 Troubleshooting with control-panel messages 187 EIO port error l Turn the printer off and reseat the EIO accessory. Turn the printer on.l

188 Chapter 7 Troubleshooting C7058-90936Table 31. Fatal error secondary codesControl-panel light patternFatal error secondary messageStatus log cod

C7058-90936 Troubleshooting with control-panel messages 189Bad fuser error (50) 40050 l Be sure that the fuser is installed correctly and is fully sea

190 Chapter 7 Troubleshooting C7058-90936RAM controller error (65) 40065l Turn the printer off, then turn it back on. l Replace the formatter.Miscell

C7058-90936 Troubleshooting with control-panel messages 191DIMM slot 1 incompatible errorl Turn the printer off. Reseat DIMM in slot 1. Turn the print

192 Chapter 7 Troubleshooting C7058-90936Media-handling problemsPrint test pagesTo confirm that the printer can pick and move print media, generate a

C7058-90936 Media-handling problems 193Jam troubleshooting Jams occur in the printer when print media does not reach or clear a photosensor along the

C7058-90936 Specifications 5SpecificationsNote * A 250-sheet feeder and 500-sheet feeder cannot be installed at the same time. WARNING! Power requirem

194 Chapter 7 Troubleshooting C7058-90936Frequency of jams process flowUse the troubleshooting process flow figure to help determine the cause of jam

C7058-90936 Media-handling problems 195Location of jamsFrequently occurring jams can be further categorized by their location in the printer. The four

196 Chapter 7 Troubleshooting C7058-90936Type of jamInput jams can result from either the failure of the printer to pick the media from a tray, or th

C7058-90936 Media-handling problems 197Media problemsIf jams persist, even when the print engine is fully functional, the problem might be with the qu

198 Chapter 7 Troubleshooting C7058-90936Evaluate the test pagesStatus-log messagesUse the status log to diagnose and troubleshoot intermittent print

C7058-90936 Image-formation troubleshooting 199Image-formation troubleshootingWhen working with customers, obtain a print sample before troubleshootin

200 Chapter 7 Troubleshooting C7058-90936Check the toner cartridgeImage-formation defects are often the result of problems with the toner cartridge.

C7058-90936 Image-formation troubleshooting 201Image defect tablesThe printer output quality is subject to user judgment. This section of the manual h

202 Chapter 7 Troubleshooting C7058-90936Table 40. Image defectsProblem Cause SolutionLight print, or fade Wrong toner density setting. l Through t

C7058-90936 Image-formation troubleshooting 203Gray background Print media does not meet printer specifications or is stored improperly.l Print a few

6 Chapter 1 Product information C7058-90936The following environmental specifications must be maintained to ensure the correct operation of the print

204 Chapter 7 Troubleshooting C7058-90936Misformed charactersMaintenance due. l Print a few more pages to see if the problem corrects itself.l Make s

C7058-90936 Image-formation troubleshooting 205Toner scatter outlinePrint media does not meet printer specifications or is stored improperly.l Print a

206 Chapter 7 Troubleshooting C7058-90936White or missing imageNo toner is available for print. l Remove sealing tape or replace the toner cartridge.

C7058-90936 Image-formation troubleshooting 207Repetitive defect rulerRepetitive print defects are usually caused by a specific roller in the printer

208 Chapter 7 Troubleshooting C7058-90936Half self test functional checkThe electrophotographic process can be subdivided into the following stages:

C7058-90936 Media troubleshooting 209Media troubleshooting Media defects can cause jams and image defects. If the previously described conditions are

210 Chapter 7 Troubleshooting C7058-90936Isolate the source of the jamDefine the source of the media that is jamming:l tray 1l tray 2l tray 3 (250-sh

C7058-90936 Media troubleshooting 211Isolate a media typeWhen jams and other problems occur frequently, it is often because the customer is using a sp

212 Chapter 7 Troubleshooting C7058-90936Embossed mediaEmbossed media is not recommended for use in HP LaserJet printers. Media is embossed by stampi

C7058-90936 Media troubleshooting 213EnvelopesBecause of the variety of folds and cuts available it is difficult to specify the types of envelopes tha

C7058-90936 Product overview 7Product overviewExternal assembly locations Figure 2. External assembly locations (1 of 5)Figure 3. External assemb

214 Chapter 7 Troubleshooting C7058-90936TransparenciesPrinting on transparencies presents a special set of challenges. The surface resistance of a t

C7058-90936 Media troubleshooting 215Evaluate media use practicesHandling and loadingOften differences in techniques, missed steps, or media-handling

216 Chapter 7 Troubleshooting C7058-90936Media storage environment Media storage environmental conditions directly affect the feed operation. Hint Do

C7058-90936 Communication troubleshooting 217Communication troubleshootingCommunications checkNote Communication problems are normally the customer’s

218 Chapter 7 Troubleshooting C7058-90936Figure 164. JetDirect configuration page 232122

C7058-90936 Communication troubleshooting 219JetDirect configuration-page elements1 General information lists the HP JetDirect number, firmware revisi

220 Chapter 7 Troubleshooting C7058-90936Reference diagramsThis drawing shows key components, sensors, and switches that control the operation of the

C7058-90936 Reference diagrams 221Figure 166. Tray 3 paper path, sensors, and signal leverFace downdelivery rollersReverse motor drive signalMain moto

222 Chapter 7 Troubleshooting C7058-90936Figure 167. General printer-component locations (1 of 2)Figure 168. General printer-component locations (2

C7058-90936 Reference diagrams 223Figure 169. Motor, fan, and solenoid locations Figure 170. 250-sheet and 500-sheet tray 3 component locationsCasset

8 Chapter 1 Product information C7058-90936Figure 4. External assembly locations (3 of 5) Figure 5. External assembly locations (4 of 5)1537Ton

224 Chapter 7 Troubleshooting C7058-90936Figure 171. Engine controller PCB Cooling fan

C7058-90936 Reference diagrams 225Figure 172. Power supply PCBFigure 173. Location of connectors (1 of 3)

226 Chapter 7 Troubleshooting C7058-90936Figure 174. Location of connectors (2 of 3) Figure 175. Location of connectors (3 of 3)

C7058-90936 Chapter contents 2278 Parts and diagramsChapter contentsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

228 Chapter 8 Parts and diagrams C7058-90936IntroductionThe figures in this chapter illustrate the major subassemblies in the printer and their compo

C7058-90936 Introduction 229Consumables, accessories, and suppliesTable 41. Consumables, accessories, and suppliesProduct number Part number Descript

230 Chapter 8 Parts and diagrams C7058-90936Common fasteners and torque valuesTable 42. Common fastenersExample Description Sizes UsesScrew M3 by 6

C7058-90936 Illustrations and parts lists 231Illustrations and parts listsThe following illustrations and parts tables list the field replaceable unit

232 Chapter 8 Parts and diagrams C7058-90936Table 44. Printer external covers and panelsRef Description Part number Qty1 Cover assembly, tray 1 RG5-

C7058-90936 Illustrations and parts lists 233Top cover assemblyFigure 177. Top cover assembly

C7058-90936 Product overview 9Figure 6. External assembly locations (5 of 5)1539Tray 3 500-sheet feederTray 3 cassette

234 Chapter 8 Parts and diagrams C7058-90936Table 45. Top cover assemblyRef Description Part number Qty1 Top cover RB2-6280-000CN 12 Cover, cartrid

C7058-90936 Illustrations and parts lists 235Internal componentsFigure 178. Internal components (1 of 5)

236 Chapter 8 Parts and diagrams C7058-90936Table 46. Internal components (1 of 5)Ref Description Part number Qty1 Plate, grounding RB2-6246-000CN 1

C7058-90936 Illustrations and parts lists 237Figure 179. Internal components (2 of 5)

238 Chapter 8 Parts and diagrams C7058-90936Table 47. Internal components (2 of 5)Ref Description Part number Qty1 Engine control assembly RG5-5566-

C7058-90936 Illustrations and parts lists 239Figure 180. Internal components (3 of 5)

240 Chapter 8 Parts and diagrams C7058-90936Table 48. Internal components (3 of 5)Ref Description Part number Qty1 Bushing, transfer, right RB2-2926

C7058-90936 Illustrations and parts lists 241Figure 181. Internal components (4 of 5)

242 Chapter 8 Parts and diagrams C7058-90936Table 49. Internal components (4 of 5)Ref Description Part number Qty1 Hinge, left RB2-3041-020CN 12 Hin

C7058-90936 Illustrations and parts lists 243Figure 182. Internal components (5 of 5)

10 Chapter 1 Product information C7058-90936Internal assembly locations Figure 7. Internal assembly locations (1 of 2) Figure 8. Internal a

244 Chapter 8 Parts and diagrams C7058-90936Table 50. Internal components (5 of 5)Ref Description Part number Qty1 Spring, compression RB2-6262-000C

C7058-90936 Illustrations and parts lists 245Power supply assemblyFigure 183. Power supply assembly

246 Chapter 8 Parts and diagrams C7058-90936Table 51. Power supply assemblyRef Description Part number QtyPower supply assembly, 100 to127 V RG5-556

C7058-90936 Illustrations and parts lists 247Printer drive assemblyFigure 184. Printer drive assembly

248 Chapter 8 Parts and diagrams C7058-90936Table 52. Printer drive assemblyRef Description Part number Qty Printer drive assembly RG5-5562-000CN 11

C7058-90936 Illustrations and parts lists 249Cassette pickup assembly Figure 185. Cassette pickup assembly

250 Chapter 8 Parts and diagrams C7058-90936Table 53. Cassette pickup assemblyRef Description Part number Qty Cassette pick-up assembly RG5-5551-000

C7058-90936 Illustrations and parts lists 251Fusing assembly Figure 186. Fusing assembly

252 Chapter 8 Parts and diagrams C7058-90936Table 54. Fusing assemblyRef Description Part number Qty Fusing assembly, 100-127 V RG5-5559-000CN 1 F

C7058-90936 Illustrations and parts lists 253PCB assembly locationFigure 187. PCB assembly location213

C7058-90936 Safety information 11Safety informationToner safetyHandling and storageWARNING! Keep toner cartridges and toner particles away from excess

254 Chapter 8 Parts and diagrams C7058-90936Table 55. PCB assembly locationRef Description Part number Qty1 Engine controller assembly RG5-5566-000C

C7058-90936 Illustrations and parts lists 255250-sheet feeder external covers Figure 188. 250-sheet feeder external covers

256 Chapter 8 Parts and diagrams C7058-90936Table 56. 250-sheet feeder external coversRef Description Part number Qty1 Foot RB2-2816-000CN 43 Cover,

C7058-90936 Illustrations and parts lists 257Tray 2 and 250-sheet feeder cassette Figure 189. Tray 2 and 250-sheet feeder cassette

258 Chapter 8 Parts and diagrams C7058-90936Table 57. Tray 2 and 250-sheet feeder cassetteRef Description Part number Qty Cassette assembly (250-sh

C7058-90936 Illustrations and parts lists 259250-sheet feeder internal componentsFigure 190. 250-sheet feeder internal components

260 Chapter 8 Parts and diagrams C7058-90936Table 58. 250-sheet feeder internal componentsRef Description Part number Qty1 Roller, paper pick-up RB2

C7058-90936 Illustrations and parts lists 261250-sheet feeder drive assembly Figure 191. 250-sheet feeder drive assembly

262 Chapter 8 Parts and diagrams C7058-90936Table 59. 250-sheet feeder drive assemblyRef Description Part number QtyPaper feeder drive assembly RG5-

C7058-90936 Illustrations and parts lists 263250-sheet feeder PCB assembly location Figure 192. 250-sheet feeder PCB assembly location

12 Chapter 1 Product information C7058-90936Laser safetyThe Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administratio

264 Chapter 8 Parts and diagrams C7058-90936Table 60. 250-sheet feeder PCB assembly locationRef Description Part number Qty1 Paper feeder driver PCB

C7058-90936 Illustrations and parts lists 265500-sheet feeder external covers Figure 193. 500-sheet feeder external covers

266 Chapter 8 Parts and diagrams C7058-90936Table 61. 500-sheet feeder external covers Ref Description Part number Qty1 Cover, front RB2-6454-000CN

C7058-90936 Illustrations and parts lists 267500-sheet feeder cassetteFigure 194. 500-sheet feeder cassette

268 Chapter 8 Parts and diagrams C7058-90936Table 62. 500-sheet feeder cassetteRef Description Part number QtyCassette RG5-5623-000CN 11 Cover, fron

C7058-90936 Illustrations and parts lists 269500-sheet feeder internal componentsFigure 195. 500-sheet feeder internal components

270 Chapter 8 Parts and diagrams C7058-90936Table 63. 500-sheet feeder internal componentsRef Description Part number Qty1 Roller, paper pick-up RB2

C7058-90936 Illustrations and parts lists 271500-sheet feeder drive assembly Figure 196. 500-sheet feeder drive assembly

272 Chapter 8 Parts and diagrams C7058-90936Table 64. 500-sheet feeder drive assemblyRef Description Part number QtyPaper feeder drive assembly RG5-

C7058-90936 Illustrations and parts lists 273500-sheet feeder PCB assembly location Figure 197. 500-sheet feeder PCB assembly location

C7058-90936 Environmental Product Stewardship Program 13Environmental Product Stewardship ProgramProtecting the environmentHewlett-Packard Company is

274 Chapter 8 Parts and diagrams C7058-90936Table 65. 500-sheet feeder PCB assembly locationRef Description Part number Qty1 Paper feeder driver PCB

C7058-90936 Alphabetical parts list 275Alphabetical parts listTable 66. Alphabetical parts listDescription Part number Table and pageArm, drive RB2-6

276 Chapter 8 Parts and diagrams C7058-90936Bushing, right RB2-2895-000CN Table 58 on page 8-260Bushing, right RB2-2895-000CN Table 63 on page 8-270B

C7058-90936 Alphabetical parts list 277E-ring XD9-0136-000CN Table 64 on page 8-272Expansion, tray 1 RB2-3036-000CN Table 44 on page 8-232Expansion, t

278 Chapter 8 Parts and diagrams C7058-90936Gear, 17T/68T RS6-0448-000CN Table 52 on page 8-248Gear, 201T RS6-0446-000CN Table 52 on page 8-248Gear,

C7058-90936 Alphabetical parts list 279Holder, pin RB2-2947-000CN Table 52 on page 8-248Holder, roller RB2-3485-000CN Table 56 on page 8-256Holder, ro

280 Chapter 8 Parts and diagrams C7058-90936Pin RB2-2943-000CN Table 52 on page 8-248Plate RB2-3481-000CN Table 59 on page 8-262Plate, end RB2-6349-0

C7058-90936 Alphabetical parts list 281Roller, face-down, upper RF5-3275-000CN Table 48 on page 8-240Roller, feed RB2-6302-000CN Table 53 on page 8-25

282 Chapter 8 Parts and diagrams C7058-90936Screw, w/washer, M4 by 6 XB2-7400-607CN Table 58 on page 8-260Screw, w/washer, M4 by 6 XB4-7400-607CN Tab

C7058-90936 Alphabetical parts list 283Spring, leaf RB2-3012-000CN Table 57 on page 8-258Spring, leaf RB2-3478-000CN Table 59 on page 8-262Spring, lea

HP LaserJet 2200 Series Printer Service Manual _____________

14 Chapter 1 Product information C7058-90936HP LaserJet printing supplies In many countries, this product’s printing supplies (for example: toner car

284 Chapter 8 Parts and diagrams C7058-90936Numerical parts listTable 67. Numerical parts listPart number Description Table and pageC4209-60001 Form

C7058-90936 Numerical parts list 285RB2-2945-000CN Plate, mount Table 52 on page 8-248RB2-2947-000CN Holder, pin Table 52 on page 8-248RB2-2949-000CN

286 Chapter 8 Parts and diagrams C7058-90936RB2-3489-000CN Cover, lower left Table 56 on page 8-256RB2-3489-000CN Cover, lower, left Table 61 on page

C7058-90936 Numerical parts list 287RB2-6321-000CN Spring, torsion Table 53 on page 8-250RB2-6349-000CN Plate, end Table 57 on page 8-258RB2-6350-000C

288 Chapter 8 Parts and diagrams C7058-90936RB9-0641-000CN Lever, drive release Table 52 on page 8-248RB9-0681-000CN Shaft, drive Table 53 on page 8

C7058-90936 Numerical parts list 289RG5-5561-000CN Guide, delivery, upper Table 54 on page 8-252RG5-5562-000CN Printer drive assembly Table 52 on page

290 Chapter 8 Parts and diagrams C7058-90936RS6-0446-000CN Gear, 201T Table 52 on page 8-248RS6-0448-000CN Gear, 17T/68T Table 52 on page 8-248RS6-04

C7058-90936 Numerical parts list 291RS6-2030-000CN Spring, tension Table 49 on page 8-242RS6-2031-000CN Spring, compression Table 52 on page 8-248RS6-

292 Chapter 8 Parts and diagrams C7058-90936XB1-2300-605CN Screw, machine, truss head, M3 by 6 Table 52 on page 8-248XB2-7300-407CN Screw, with star

EN Index 293 IndexNumerics250-sheet feederassembly connector, removing 160cassette, diagrams and part numbers 257cassette, removing 166components 2

C7058-90936 Service approach 15Service approachBench repair warrantyThe warranty for this product is “return to bench” for a period of one year from t

294 Index ENcardstock, sizes supported 31cartons, media 215cartridge dooropening 96swing arm 102, 104cartridge guide, removing 162cartridges, ton

EN Index 295 reseller sales and service support 17sales and service offices, worldwide 18Customer Services and Support Center 228Customer Services

296 Index ENeliminator, static charge 81, 85embossed media, troubleshooting 212end-of-life recycling programs 13energy consumption 5, 13Energy Sta

EN Index 297 errors 189locating 10removing 114replacement interval 60replacing 116temperature control 78fuser filmheater assembly, removing 117oper

298 Index ENremoving 97, 106separation pad, locating 10inspecting parts 60installation requirements 26installed personalities and options 48instan

EN Index 299 coated 214detection operations 90duplexer, supported sizes 32dust, cleaning 215envelope specifications 33equivalence table 38fusing

300 Index ENPpackaging media 37packet information, network statistics 219page countreport 48resetting 53Page Protect 76pages per minute 2pages per

EN Index 301 locating 10operations 88replacement intervals 60tray 1, removing 140tray 2, replacing 152pick-up solenoids, sheet feeders (SL2001, SL2

302 Index ENrepeating images, troubleshooting 205repetitive defectsruler 207troubleshooting 203replacement intervalsparts 60toner cartridges 66repla

EN Index 303 79 service errors 182sheet metalhandling precautions 95torque values 230sheet-feeders. See 250-sheet feeder; 500-sheet feederSheffield

16 Chapter 1 Product information C7058-90936Supplemental documentationHP Direct ordering for genuine HP parts l Customer Services and Support Organi

304 Index ENmedia 37power-on 70self-test, continuous 50text, troubleshooting 202, 204theory of operations. See operationsthermistor, fuser assembly

EN Index 305 pickup roller, removing (500-sheet feeder) 172removing 97sensors 89, 90trayscassette pickup assembly 249feeding operations 30, 86jam

306 Index EN

copyright © 2001Hewlett-Packard Companywww.hp.com/support/lj2200englishC7058-90936*C7058-90936**C7058-90936*

C7058-90936 Service approach 17ConsumablesPaper and toner cartridges can be ordered directly from Hewlett-Packard. See “HP Direct ordering for genuine

18 Chapter 1 Product information C7058-90936Technical assistanceWorldwide sales and service officesNote Before calling an HP sales and service office

C7058-90936 Technical assistance 19Canada Hewlett-Packard (Canada) Ltd.17500 Trans Canada HighwaySouth Service RoadKirkland, Québec H9J 2X8Phone: (1)

20 Chapter 1 Product information C7058-90936Finland Hewlett-Packard OyPiispankalliontie 17FIN-02200 EspooPhone: (358) (9) 887-21Fax: (358) (9) 887-24

C7058-90936 Technical assistance 21Japan Hewlett-Packard Japan, Ltd.3-29-21 Takaido-higashi Suginami-ku, Tokyo 168 Phone: (81) (3) 3335-8333Fax: (81)

22 Chapter 1 Product information C7058-90936New Zealand Hewlett-Packard (NZ) LimitedPorts of Auckland BuildingPrinces Wharf, Quay StreetP.O. Box 3860

C7058-90936 Technical assistance 23South Africa Hewlett-Packard South Africa9 Eastern Services RoadEastgate Ext.3 Sandton 2148Private Bag Wendwood 214

Hewlett-Packard Company11311 Chinden BoulevardBoise, Idaho 83714 U.S.A.© Copyright Hewlett-Packard Company, 1999, 2000All Rights Reserved. Reproductio

24 Chapter 1 Product information C7058-90936 Ukraine Hewlett-Packard Trading S. A.14, Bekhterevskiy Pereulok, Block

C7058-90936 Chapter contents 252 Operating requirementsChapter contentsSite requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26 Chapter 2 Operating requirements C7058-90936Site requirementsOperating environmentThe electrical and environmental specifications must be maintain

C7058-90936 Site requirements 27Printer space requirementFigure 9. Top viewFigure 10. Side view110mm (4.3 in)636mm (25 in)1500mm (59 in)100mm (4 in)

28 Chapter 2 Operating requirements C7058-90936Media specificationsGeneral media specificationsThe HP LaserJet 2200 series printers accept a variety

C7058-90936 Media specifications 29Guidelines for selecting paperFor best results, use conventional 80 g/m2 (20 lb) paper. Make sure the paper is of g

30 Chapter 2 Operating requirements C7058-90936Media input optionsThe printer comes with two built-in paper trays, tray 1 and tray 2. Tray 3 is an op

C7058-90936 Media specifications 31Note The printer supports a wide range of media sizes. Check the printer software for supported sizes. Capacity can

32 Chapter 2 Operating requirements C7058-90936Tray 2 and tray 3 (250-sheet feeder)Tray 2 and the tray 3 (250-sheet feeder) have settings for the pap

C7058-90936 Media specifications 33Envelope specificationsEnvelope construction is critical. Envelope fold lines can vary considerably, not only betwe

C7058-90936 iiiTable of contentsList of figuresList of tables1 Product informationPrinter features . . . . . . . . . . . . . . . . . . . . . . . . .

34 Chapter 2 Operating requirements C7058-90936Envelopes with adhesive strips or flapsEnvelopes with a peel-off adhesive strip or with more than one

C7058-90936 Media specifications 35Label specificationsWhen selecting labels, consider the quality of each component:l Adhesives: The adhesive materia

36 Chapter 2 Operating requirements C7058-90936Transparency specificationsTransparency construction is critical.Note Use only tray 1 to print transpa

C7058-90936 Media specifications 37The paper storage environment should be properly maintained to ensure optimum printer performance. The required con

38 Chapter 2 Operating requirements C7058-90936Note Example:10 sheets weigh 1.6 ounces0.16 ounce x 2000 = 320 ounces320 ounce ÷ 16 ounce/lb = 20lb pa

C7058-90936 Media specifications 39Caliper field testThe specified caliper differs with the type of media used. See “Operating environment” on page 26

40 Chapter 2 Operating requirements C7058-90936Curl field testTo check for paper curl, place a single sheet of paper onto a flat surface and measure

C7058-90936 Media specifications 41Tools and suppliersHewlett-Packard neither warrants nor recommends a particular manufacturer, supplier, or tool. Pr

42 Chapter 2 Operating requirements C7058-90936

C7058-90936 Chapter contents 433 Printer configurationChapter contentsUsing the control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iv Table of contents C7058-909362 Operating requirementsSite requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44 Chapter 3 Printer configuration C7058-90936Using the control panelControl panelThe printer control panel has only two buttons: JOB CANCEL and GO.

C7058-90936 Using the control panel 45Printing a demo pageTo print the demo page, press GO when the printer is ready (Ready light is on).Figure 17. D

46 Chapter 3 Printer configuration C7058-90936Figure 18. Demo page (back)

C7058-90936 Using the control panel 47Self test/configuration pageThe self test/configuration page lists many of the printer’s current settings and pr

48 Chapter 3 Printer configuration C7058-90936Self test/configuration-page elements 1 Product information lists the name, formatter number, serial nu

C7058-90936 Using the control panel 49JetDirect configuration pageFigure 20. JetDirect configuration page212223

50 Chapter 3 Printer configuration C7058-90936JetDirect configuration-page elements1 General information lists the HP JetDirect number, firmware revi

C7058-90936 Engine test 51Engine testPerforming an engine testThe engine test can be used to verify that the print engine is functioning correctly. Th

52 Chapter 3 Printer configuration C7058-90936Service modeIn service mode the following can be performed:l Print a service mode self test.l Verify an

C7058-90936 Service mode 53Table 21 shows how to use PJL commands to enter service mode and perform various service mode configurations.Setting the pa

C7058-90936 v4 Printer maintenanceService check points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

54 Chapter 3 Printer configuration C7058-90936Setting the cold reset defaultThe customization variable will determine the default paper size after a

C7058-90936 Resetting the printer 55Resetting the printerCold resetNote This feature will set all system parameters to the factory defaults.To perform

56 Chapter 3 Printer configuration C7058-90936Network printingInstalling an HP JetDirect EIO cardStep 1 Turn the printer off, and disconnect the powe

C7058-90936 Network printing 57Step 4 Attach the appropriate network cable to the EIO card.Figure 25. Network cable.Step 5 Reinstall the interface ca

58 Chapter 3 Printer configuration C7058-90936IR printingFast Infrared Receiver The fast infrared receiver (FIR) port is located on the lower right c

C7058-90936 Chapter contents 594 Printer maintenanceChapter contentsService check points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

60 Chapter 4 Printer maintenance C7058-90936Service check pointsPeriodic replacement parts are the parts that should be inspected and if required, re

C7058-90936 Cleaning the printer and accessories 61Cleaning the printer and accessoriesTo maintain superior print quality and performance, use the fol

62 Chapter 4 Printer maintenance C7058-90936Internal cleaningDuring the printing process, paper, toner, and dust particles can accumulate inside the

C7058-90936 Cleaning the printer and accessories 63CAUTION To prevent damage, do not expose the toner cartridge to light.Step 3 With a dry, lint-free

vi Table of contents C7058-90936Remove transfer roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109Remove DI

64 Chapter 4 Printer maintenance C7058-90936Engine cleaningNote For best results, use a transparency during this process. If a transparency is not av

C7058-90936 Toner cartridge information 65Toner cartridge informationToner cartridges contain components that are sensitive to light, temperature, and

66 Chapter 4 Printer maintenance C7058-90936Refilled toner cartridgesHP policy on non-HP toner cartridgesHewlett-Packard Company cannot recommend use

C7058-90936 Toner cartridge information 67Redistributing the tonerWhen toner is low, faded or light areas might appear on a printed page. To temporari

68 Chapter 4 Printer maintenance C7058-90936

C7058-90936 Chapter contents 695 Theory of operationChapter contentsBasic operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70 Chapter 5 Theory of operation C7058-90936Basic operationsPower-on sequenceThe sequence from power-on until the printer enters the standby (STBY) m

C7058-90936 Basic operations 71Basic print-period operating sequencesThe operation sequences of this printer are controlled by the microprocessor (CPU

72 Chapter 5 Theory of operation C7058-90936Printer timingFigure 34. Timing chart

C7058-90936 Printer functionality and operation 73Printer functionality and operationFour major systems make up the HP LaserJet 2200 printer and allow

C7058-90936 viiEngine test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192Self test/configurati

74 Chapter 5 Theory of operation C7058-90936Formatter systemThe formatter system is responsible for the following: l receiving and processing data fr

C7058-90936 Printer functionality and operation 75Formatter hardwareThe formatter system contains the following: l CPU—Is a 133 Mhz Motorola Coldfir

76 Chapter 5 Theory of operation C7058-90936Memory managementThis printer uses various methods to conserve and make the most of available memory. Sev

C7058-90936 Printer functionality and operation 77Engine control systemThe engine control system consists of the engine controller PCB and the power s

78 Chapter 5 Theory of operation C7058-90936Engine control subsystemsLaser/scanner controlBased on information received from the engine controller PC

C7058-90936 Printer functionality and operation 79Power supply and control l The power switch supplies ac power to the low-voltage power supply circui

80 Chapter 5 Theory of operation C7058-90936Image formation systemThe image formation system is the central hub of the printer. The system consists o

C7058-90936 Printer functionality and operation 81Figure 40. Toner cartridgePhotosensitive drum The photosensitive drum is the heart of the image form

82 Chapter 5 Theory of operation C7058-90936Figure 42. Cleaning stageConditioning stage At the conditioning stage, the primary charging roller appli

C7058-90936 Printer functionality and operation 83Writing stage At the laser/scanner assembly, two laser beams focus onto the photosensitive drum a