HP A0554832 User Manual

2–40 hp Portable ChillersPart Number: A0554832Bulletin Number: SC2-610C.8Effective: 11/01/03Write Down Your Serial Numbers Here For Future Reference:_

2-40 HP Portable Chillers Chapter 2: Functional Description 10 of 782-3 Standard FeaturesMechanical FeaturesCompressor. Hermetic scroll compressors ar

2-40 HP Portable Chillers Chapter 2: Functional Description 11 of 78Electrical Features• Fully accessible NEMA 12-style electrical control enclosure•

2-40 HP Portable Chillers Chapter 2: Functional Description 12 of 78• Three year limited controller warranty2-4 Safety Devices and InterlocksHigh/Lo

2-40 HP Portable Chillers Chapter 2: Functional Description 13 of 78Low Pressure CutoutThis electro-mechanical cutout device opens the compressor cont

2-40 HP Portable Chillers Chapter 2: Functional Description 14 of 782-5 Optional FeaturesOptions marked with “*” indicate options that can be factory

2-40 HP Portable Chillers Chapter 2: Functional Description 15 of 78Stainless Steel Reservoir. 5 hp to 30 hp models only (Standard on 35 hp and 40 hp

2-40 HP Portable Chillers Chapter 2: Functional Description 16 of 78Figure 1: Optional Pump AmperagesVoltage Construction HP Full Load AmpsBronze Turb

2-40 HP Portable Chillers Chapter 3: Installation 17 of 78Chapter 3: Installation3-1 Uncrating2 hp to 5 hp models are shipped mounted on a skid, encl

2-40 HP Portable Chillers Chapter 3: Installation 18 of 783-3 Process Water ConnectionsAll of our portable chillers have two chilled water connection

2-40 HP Portable Chillers Chapter 3: Installation 19 of 783-7 Condenser ConsiderationsWater-Cooled Chiller CondensersWater-cooled portable chillers ca

2-40 HP Portable Chillers iiShipping InformationUnpacking and InspectionYou should inspect your equipment for possible shipping damage. Thoroughly che

2-40 HP Portable Chillers Chapter 3: Installation 20 of 78Remote Air-Cooled Chiller CondensersRemote air-cooled portable chillers are shipped with nit

2-40 HP Portable Chillers Chapter 3: Installation 21 of 78System Configuration. The system can be configured in any of the arrangements shown onpage 6

2-40 HP Portable Chillers Chapter 3: Installation 22 of 78Figure 2: Equivalent Length in Feet for Valves and FittingsLine SizeInches ODGlobe ValveEqui

2-40 HP Portable Chillers Chapter 3: Installation 23 of 78Refrigerant Charge Determination. The approximate amount of refrigerant charge requiredby th

2-40 HP Portable Chillers Chapter 3: Installation 24 of 783-8 Checking Motor DirectionAll of our portable chillers have their motor rotations properl

2-40 HP Portable Chillers Chapter 3: Installation 25 of 783-9 Water ReservoirAll portable chillers shipped during the fall, winter, or spring, or thos

2-40 HP Portable Chillers Chapter 3: Installation 26 of 78Figure 6: Ethylene Glycol and Propylene Glycol CurvesPerce n t G lycol Curvesfor Free ze Pro

2-40 HP Portable Chillers Chapter 3: Installation 27 of 783-10 Automatic Water Make-Up OptionThe chiller may be connected to an automatic make-up sys

2-40 HP Portable Chillers Chapter 3: Installation 28 of 783-11 Initial Start-Up• Check the shipping papers against the serial tag to be sure chiller

2-40 HP Portable Chillers Chapter 4: Operation 29 of 78Chapter 4: Operation4-1 Panel Buttons, Indicator Lights, and SwitchesMicroprocessor Controlle

2-40 HP Portable Chillers iiiTable of ContentsCHAPTER 1: SAFETY ... 61-1 How to Use This

2-40 HP Portable Chillers Chapter 4: Operation 30 of 78Indicator Name DescriptionSUB1SUB 1 LED The orange SUB1 LED lights when the processtemperature

2-40 HP Portable Chillers Chapter 4: Operation 31 of 78Figure 7: Typical Portable Chiller Microprocessor ControllersPVSVOUT1OUT2 MANU STOP RMT AT SUB1

2-40 HP Portable Chillers Chapter 4: Operation 32 of 78Graphic Panel(See Figure 8 on Page 32.)Indicator Name DescriptionCompressor OnLightThe Compress

2-40 HP Portable Chillers Chapter 4: Operation 33 of 78Indicator Name DescriptionLow WaterFlow/PressureLightThe Low Water Flow/Pressure light comes on

2-40 HP Portable Chillers Chapter 4: Operation 34 of 78Figure 8: Typical Graphic Panels(With E5CK Controller)(With Sterlco 2000 Controller)ONOFFCONTR

2-40 HP Portable Chillers Chapter 4: Operation 35 of 784-2 Start-up1. Turn on the chiller and put it under a process load.2. Set the controller for

2-40 HP Portable Chillers Chapter 4: Operation 36 of 784-6 Programming the Electronic High/Low ThermostatThe thermostat control is located in the chi

2-40 HP Portable Chillers Chapter 4: Operation 37 of 78Perform the following procedures to program the electronic High/Low Thermostat control:Select F

2-40 HP Portable Chillers Chapter 5: Maintenance 38 of 78Chapter 5: Maintenance5-1 LubricationGrease all blower bearings, fan and blower motors, and

2-40 HP Portable Chillers Chapter 5: Maintenance 39 of 785-3 Maintaining the CondenserDirty condenser heat exchange surfaces reduce system capacity a

2-40 HP Portable Chillers iv3-11 Initial Start-Up...

2-40 HP Portable Chillers Chapter 5: Maintenance 40 of 785-6 Preventative Maintenance ServiceFollow a systematic preventive maintenance program to he

2-40 HP Portable Chillers Chapter 6: Troubleshooting 41 of 78Chapter 6: TroubleshootingProblem Possible cause SolutionNo power.Check main disconnect,

2-40 HP Portable Chillers Chapter 6: Troubleshooting 42 of 78Problem Possible cause SolutionWater/glycol mixture inadequatefor process.Make sure that

2-40 HP Portable Chillers Chapter 7: Appendix 43 of 78Chapter 7: Appendix7-1 WarrantyWe warrant all of our equipment to be free from defects in workm

2-40 HP Portable Chillers Chapter 7: Appendix 44 of 787-2 Technical AssistanceParts DepartmentCall toll-free 7am–5pm CST [800] 423-3183 or call [414]

2-40 HP Portable Chillers Chapter 7: Appendix 45 of 787-3 Drawings and Specifications2 hp and 3 1/2 hp Air-Cooled Portable ChillersNominal operating

2-40 HP Portable Chillers Chapter 7: Appendix 46 of 785 hp and 7.5 hp Air-Cooled Portable ChillersNominal operating parameters for air-cooled models a

2-40 HP Portable Chillers Chapter 7: Appendix 47 of 7810 hp and 15 hp Air-Cooled Portable ChillersNominal operating parameters for air-cooled models a

2-40 HP Portable Chillers Chapter 7: Appendix 48 of 7820 hp, 25 hp, and 30 hp Air-Cooled Portable ChillersNominal operating parameters for air-cooled

2-40 HP Portable Chillers Chapter 7: Appendix 49 of 782 hp and 3.5 hp Water-Cooled Portable ChillersNominal operating parameters for water-cooled mode

2-40 HP Portable Chillers vFlow and Pressure Considerations ...61Recirculation Pump

2-40 HP Portable Chillers Chapter 7: Appendix 50 of 785 hp and 7.5 hp Water-Cooled Portable ChillersNominal operating parameters for water-cooled mode

2-40 HP Portable Chillers Chapter 7: Appendix 51 of 7810 hp and 15 hp Water-Cooled Portable ChillersNominal operating parameters for water-cooled mode

2-40 HP Portable Chillers Chapter 7: Appendix 52 of 7820 hp, 25 hp, and 30 hp Water-Cooled Portable ChillersNominal operating parameters for water-coo

2-40 HP Portable Chillers Chapter 7: Appendix 53 of 7835 hp and 40 hp Water-Cooled Portable ChillersNominal operating parameters for water-cooled mode

2-40 HP Portable Chillers Chapter 7: Appendix 54 of 785 hp and 7.5 hp Remote Air-Cooled Portable ChillersNominal operating parameters for remote air-c

2-40 HP Portable Chillers Chapter 7: Appendix 55 of 7810 hp and 15 hp Remote Air-Cooled Portable ChillersNominal operating parameters for remote air-c

2-40 HP Portable Chillers Chapter 7: Appendix 56 of 7820 hp through 40 hp Remote Air-Cooled Portable ChillersNominal operating parameters for remote a

2-40 HP Portable Chillers Chapter 7: Appendix 57 of 78Remote Condenser Assembly ModelsTo convert inches to cm, multiply dimension by 2.54.Fan(s) d e f

2-40 HP Portable Chillers Chapter 7: Appendix 58 of 787-4 Pump Curves, Flow, and Pressure Considerations60 Hertz Pump CurvesDWG. No. A0554823

2-40 HP Portable Chillers Chapter 7: Appendix 59 of 7850 Hertz Pump CurvesDWG. No. S0554823

2-40 HP Portable Chillers Chapter 1: Safety 6 of 78Chapter 1: Safety1-1 How to Use This ManualUse this manual as a guide and reference for installin

2-40 HP Portable Chillers Chapter 7: Appendix 60 of 78Water Pressure Drop TablesNote: A recirculation pump is required for flows greater than themaxi

2-40 HP Portable Chillers Chapter 7: Appendix 61 of 78Flow and Pressure ConsiderationsModelc Design flowDesign ∆ PStandard pump power To Process press

2-40 HP Portable Chillers Chapter 7: Appendix 62 of 787-5 Remote Air-Cooled Chiller ConfigurationsConfiguration A:*Liquid line riser should not excee

2-40 HP Portable Chillers Chapter 7: Appendix 63 of 787-6 Typical Ductwork for Air-Cooled Chillers*See specification tables on pages 45-48 for air fl

2-40 HP Portable Chillers Chapter 7: Appendix 64 of 787-7 Piping DiagramsCentral and Gravity Return Piping with Standpipe Diagram

2-40 HP Portable Chillers Chapter 7: Appendix 65 of 78Typical Piping Schematic, 2 and 3 1/2 hp Modelsµ

2-40 HP Portable Chillers Chapter 7: Appendix 66 of 78Typical Piping Schematic, 5 hp through 40 hp, One-Pump Models

2-40 HP Portable Chillers Chapter 7: Appendix 67 of 78Typical Piping Schematic, 5 hp through 40 hp, Two-Pump Modelsµ

2-40 HP Portable Chillers Chapter 7: Appendix 68 of 78Typical Piping Schematic, 5 hp through 40 hp, No-Pump Models

2-40 HP Portable Chillers Chapter 7: Appendix 69 of 78Typical Piping Schematic, 5 hp through 40 hp, One-Pump Models

2-40 HP Portable Chillers Chapter 1: Safety 7 of 781-2 Warnings and PrecautionsOur equipment is designed to provide safe and reliable operation when

2-40 HP Portable Chillers Chapter 7: Appendix 70 of 787-8 Electrical SchematicsTypical Electrical SubpanelTime-delay RelaysRelaysOptionalFan MotorSpee

2-40 HP Portable Chillers Chapter 7: Appendix 71 of 78Typical Electrical Schematic, 2 hp and 3 1/2 hp Models

2-40 HP Portable Chillers Chapter 7: Appendix 72 of 78Typical Power Wiring Schematic, 5 hp through 40 hp ModelsFUSE SIZE ________2L3BY OTHERS PROTECTE

2-40 HP Portable Chillers Chapter 7: Appendix 73 of 78Typical Wiring Schematic, 5 hp through 15 hp Models with Pump

2-40 HP Portable Chillers Chapter 7: Appendix 74 of 78Typical Wiring Schematic, 5 hp through 15 hp Models without PumpDWG: A0554931

2-40 HP Portable Chillers Chapter 7: Appendix 75 of 78Typical Wiring Schematic, 20 hp through 30 hp Models with PumpDWG: A0562343

2-40 HP Portable Chillers Chapter 7: Appendix 76 of 78Typical Wiring Schematic, 20 hp through 30 hp Models without PumpDWG: A0562435

2-40 HP Portable Chillers Chapter 7: Appendix 77 of 78Typical Wiring Schematic, 35 hp and 40 hp Models with PumpDWG: A0562344

2-40 HP Portable Chillers Chapter 7: Appendix 78 of 78Typical Wiring Schematic, 35 hp and 40 hp Models without PumpDWG: A0562434

2-40 HP Portable Chillers Chapter 2: Functional Description 8 of 78Chapter 2: Functional Description2-1 Models Covered in This ManualThis manual pro

2-40 HP Portable Chillers Chapter 2: Functional Description 9 of 782-2 General DescriptionOur portable chillers are reliable, accurate, and easy to us