HP 30 30 User Manual

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Series S
1
1 1
1 -
--
-
30 HP
30 HP 30 HP
30 HP (230/4
(230/4(230/4
(230/46
66
60V)
0V)0V)
0V)
Installation, Operation and
Maintenance Instruction
CMC AC Variable Speed Drive
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1 2 3 4 5 6 ... 217 218

Summary of Contents

Page 1 - CMC AC Variable Speed Drive

Read this manual carefully before installing, wirin

Page 2 - WARNING

ii Max. Continuous Baking Time 5 seconds 5 seconds 15 seconds Controlled by Braking Unit 5 Max. Duty 3 % ED 2 % ED 5 % ED 5 % ED Weight [lbs]

Page 3 - OPERATING PRECAUTIONS

Chapter 6 - Parameter description [FU1] 6-16 [V/F Pattern: ‘Square’] [V/F Pattern: ‘User V/F’] FU1-30 ~ FU1-37: User V/F Fre

Page 4

Chapter 6 - Parameter description [FU1] 6-17 FU1-38: Output Voltage Adjustment This function is used to adjust the output voltage of the inv

Page 5

Chapter 6 - Parameter description [FU1] 6-18 the motor has overheated. It trips in one minute when 150% of rated motor current established in FU2-33

Page 6

Chapter 6 - Parameter description [FU1] 6-19 Motor Current]. [Overload Warning] FU1-56: Overload Trip Selection FU1-57: Overload

Page 7 - CONTENTS

Chapter 6 - Parameter description [FU1] 6-20 ☞ Note: The set value is the percentage of FU2-33 [Rated Motor Current]. FU1-59 [Stall Prevention Mode

Page 9 - 460V Class (1 ~ 30HP)

Chapter 6 - Parameter description [FU1] 6-14 Notes:

Page 10 - 460V Class (40 ~ 100HP)

Chapter 6 - Parameter description [FU2] 6-15 6.3 Function 2 Group [FU2] FU2-00: Jump to desired code # Jumping directly to any parameter code

Page 11

Chapter 6 - Parameter Description [FU2] 6-16 FU2-07: Dwell Frequency FU2-08: Dwell Time This function is used to output torque in an inte

Page 12

Chapter 6 - Parameter Description [FU2] 6-17 ☞ Note: When the reference frequency is set inside the jump frequency, the output frequency goes to the

Page 13 - CHAPTER 1 - INSTALLATION

iiiJog Jog Operation Auto Operation Operates via Internal Sequence by Setting Multi-Function Terminal (5 Way * 8 Step) Fault Reset Trip Status

Page 14 - 1.4 Other Precautions

Chapter 6 - Parameter Description [FU2] 6-18 [Power ON Start: ‘No’] [Power ON Start: ‘Yes’] ☞ Note: In case of using ‘Pow

Page 15 - 1.5 Dimensions

Chapter 6 - Parameter Description [FU2] 6-19 This function is used to permit automatic restarting after Power ON, Fault Reset, and Ins

Page 16 - Chapter 1 - Installation

Chapter 6 - Parameter Description [FU2] 6-20 This function is used to allow the inverter to reset itself for a selected number of times after a fault

Page 17 - mm (inches)

Chapter 6 - Parameter Description [FU2] 6-21 motor capacity. The motor related parameters are FU2-32 [Rated Motor Slip], FU2-33 [Rated Motor Current]

Page 18

Chapter 6 - Parameter Description [FU2] 6-22 This parameter affects the audible sound of the motor, noise emission from the inverter, inverter termpe

Page 19 - 1.6 Basic Wiring

Chapter 6 - Parameter Description [FU2] 6-23 Conditions for Sensorless Vector Control Conditions for sensorless control are as follows. If one of the

Page 20 - R S T G P1 P2 N U V W

Chapter 6 - Parameter Description [FU2] 6-24 FU2-40 ~ 44 [ Auto tuning ] Note) * These values are automatically entered a

Page 21 - Braking Unit

Chapter 6 - Parameter Description [FU2] 6-25 FU2-40 LCD display Description 0 No Auto-tuning disabled 1 All Auto-tuning all parameters 2 Rs + Lsi

Page 22 - WARNING

Chapter 6 - Parameter Description [FU2] 6-26 SL I-gain is the integral gain of speed controller. If this value is set low, you can get better tr

Page 23 - 200V Class 400VClass

Chapter 6 - Parameter Description [FU2] 6-27 FU2-51: PID Feedback Signal Selection FU2-52: P Gain for PID Control FU2-53: I Gain for PID Control F

Page 25 - 1.8 Control Terminals

Chapter 6 - Parameter Description [FU2] 6-28 [P Control] This is to compensate the error of a system proportionally. This is used to make the contro

Page 26

Chapter 6 - Parameter Description [FU2] 6-29 Process PID ControlFU2-52FU2-53FU2-54PID P GainPID I GainPID D GainLimitFU2-55PID Positive Limit'Op

Page 27 - Option Board

Chapter 6 - Parameter Description [FU2] 6-30 FU2-69: Accel/Decel Change Frequency This function is used to change Accel/Decel ramp at a certain

Page 28

Chapter 6 - Parameter Description [FU2] 6-31 4 DRV-04 [Frequency Mode] 5 DRV-05 [Step Frequency 1] 6 DRV-06 [Step Frequency 2] 7 DRV-07 [Step Fre

Page 29 - CHAPTER 2 - OPERATION

Chapter 6 - Parameter Description [FU2] 6-32 duty is calculated by ‘%ED=Decel time * 100 / (Accel time + Steady speed time + Decel time + Stop status

Page 30 - 2.2 LCD Keypad

Chapter 6 - Parameter Description [FU2] 6-33 FU2-93: Parameter Initialize This is used to initialize parameters back to the factory default val

Page 31 - 00 STP 0.00 Hz

Chapter 6 - Parameter Description [FU2] 6-34 Notes:

Page 32

Chapter 6 - Parameter description [I/O] 6-35 6.4 Input/Output Group [I/O] I/O-00: Jump to Desired Code # Jumping directly to any parameter cod

Page 33

Chapter 6 - Parameter Description [I/O] 6-36 This is the filtering time constant for ‘I’ signal input. If the ‘I’ signal is affected by noise causing

Page 34 - 2.3 7-Segment Keypad

Chapter 6 - Parameter Description [I/O] 6-37 The following table shows the selection in I/O-48. Setting Range LCD 7-Seg Description None 0 Continuou

Page 35

1-1 CHAPTER 1 - INSTALLATION 1.1 Inspection  Inspect the inverter for any damage that may have occurred during shipping.  Check the nameplate on

Page 36

Chapter 6 - Parameter Description [I/O] 6-38 Step Frequency Parameter Code Speed-H (P3) Speed-M (P2) Speed-L (P1) Step Freq-0 DRV-00 0 0 0 Step Freq-

Page 37

Chapter 6 - Parameter Description [I/O] 6-39 [Dc-brake] DC Injection Braking can be activated during inverter stopped by configuring one of the multi

Page 38 - 2.4 Operation Method

Chapter 6 - Parameter Description [I/O] 6-40 [3-Wire] This function is for 3-wire start/stop control. This function is mainly used with a momentary p

Page 39

Chapter 6 - Parameter Description [I/O] 6-41 [XCEL stop] Inverter stops accelerating and decelerating when this terminal is ON. [P Gain2] This funct

Page 40

Chapter 6 - Parameter Description [I/O] 6-42 [Trv Off.Lo] This function is used to make negative offset during traverse operation. [Trv Off.Hi] Th

Page 41

Chapter 6 - Parameter Description [I/O] 6-43 I/O-21 ~ I/O-24: Step Frequency 4, 5, 6, 7 □ □ □ These codes set the step frequencies. These f

Page 42 - [SHIFT/ESC] key

Chapter 6 - Parameter Description [I/O] 6-44 [Current] FM terminal outputs inverter output current. The output value is determined by, FM Output Volt

Page 43 - JOG CM

Chapter 6 - Parameter Description [I/O] 6-45 Setting Range LCD 7-Seg Description Lost Command 11 Lost command detection Run 12 Inverter running detec

Page 44 - DRV 04 must be set at I

Chapter 6 - Parameter Description [I/O] 6-46 [AXA-AXC configured as ‘FDT-4’] [FDT-5] This is the inverted output of [FDT-4].

Page 45

Chapter 6 - Parameter Description [I/O] 6-47 [OV] AXA-AXC is CLOSED when the DC link voltage is above the Over-voltage level. [AXA-AXC

Page 46

Chapter 1 - Installation 1-2 1.4 Other Precautions  Do not carry the inverter by the front cover.  Do not install the inverter in a location w

Page 47 - 4.1 Function Setting

Chapter 6 - Parameter Description [I/O] 6-48 [AXA-AXC configured as ‘Step pulse’] [Seq pulse] When Auto (Sequence) operation

Page 48

Chapter 6 - Parameter Description [I/O] 6-49 I/O-46: Inverter Number I/O-47: Baud Rate This code sets the inverter number. This number is used

Page 49

Chapter 6 - Parameter Description [I/O] 6-50 [Auto-A] This mode will allow the inverter to operate automatically followed by its pre-programmed seque

Page 50

Chapter 6 - Parameter Description [I/O] 6-51 ☞ Note: When a new sequence is selected during a sequence operating, the new sequence starts after the

Page 51

Chapter 6 - Parameter Description [I/O] 6-52 Notes:

Page 52

Chapter 6 - Parameter Description [EXT] 6-53 6.5 External Group [EXT] EXT group appears only when an optional Sub-Board is installed. EXT-00: Jump

Page 53

Chapter 6 - Parameter Description [EXT] 6-54 Setting Range LCD 7-Seg Description Interlock3 31 Interlock4 32 Pre excite 33 Pre-excitation Spd/Trq

Page 54

Chapter 6 - Parameter Description [EXT] 6-55 EXT-12: Usage of Pulse Input Signal – Sub-B This function is to select the usage of encoder pu

Page 55 - Example (1)

Chapter 6 - Parameter Description [EXT] 6-56 EXT-16: Encoder Pulse Number – Sub-B This code sets the encoder pulse per rotation of encoder. E

Page 56 - {KeyPad-1}

Chapter 6 - Parameter Description [EXT] 6-57 EXT-24: Slip Frequency for ‘Sub-B’ Board This is the limit frequency the inverter uses to compensa

Page 57 - motor operation

Chapter 1 - Installation 1-3 1.5 Dimensions  Frame # 1: 1 ~ 5 HP  Frame # 2: 7.5 ~ 10 HP Frame HP Model Number W1 W2 H1 H2 D1 1

Page 58 - Example (4)

Chapter 6 - Parameter Description [EXT] 6-58 [Current] LM terminal outputs inverter output current. The output value is determined by, LM Output Vol

Page 59 - Vector_SPD Control

Chapter 6 - Parameter Description [EXT] 6-59 AM Output Voltage = (Output voltage / Max. output voltage) × 10V [DC link vtg] The AM terminal outputs

Page 60

Chapter 6 - Parameter Description [EXT] 6-60 The following illustrations show the relationship between torque, motor speed and speed limit direction.

Page 61 - 5.1 Drive Group [DRV]

Chapter 6 - Parameter Description [EXT] 6-61 EXT-54: Zero Speed Detection Level EXT-55: Zero Speed Detection Bandwidth Used to set the zero speed

Page 62

Chapter 6 - Parameter Description [APP] 6-62 6.6 Application Group [APP] APP-00: Jump to desired code # Jumping directly to any parameter code

Page 63 - 5.2 Function 1 Group [FU1]

Chapter 6 - Parameter Description [APP] 6-63 motors including main motor. For mode ‘2’, external sequence (Refer to APP-26) should be configured. ♦

Page 64

Chapter 6 - Parameter Description [APP] 6-64 Sets the acceleration and deceleration time for traverse operation. ☞ The ‘Trv Acc’ terminal set in EXT

Page 65 - Chapter 5 - Parameter List

Chapter 6 - Parameter Description [APP] 6-65 When the FloincreseWhen the FlodecreseStartStopAux. MotorStart/StopFrequency rise according toAPP-19Out

Page 66 - 5.3 Function 2 Group [FU2]

Chapter 6 - Parameter Description [APP] 6-66 APP-22: PID Bypass Selection This is used to bypass the PID operation selected in FU2-47. Select th

Page 67

Chapter 6 - Parameter Description [APP] 6-67 APP-26: Auto Change Mode Selection This function is used to change the running order of the motors

Page 68

Chapter 1 - Installation 1-4 BLANK

Page 69

Chapter 6 - Parameter Description [APP] 6-68 count time for Auto Change is depend on Auto Change Mode (APP-26). In mode ‘0’, inverter starts counting

Page 70

Chapter 6 - Parameter Description [APP] 6-69 Draw & OverrideGain/BiasI/O-2~5DRV-5DRV-6I/O-1DRV-0DRV-4Frequency ModeReference FrequencyMiti-StepF

Page 72

7-1 CHAPTER 7 - OPTIONS The ACtionMaster series inverter provides many options for various applications. See the following option table and select

Page 73

Chapter 7 - Options 7-2 Option Name Description Remote Cable Remote Cable  2m, 3m, 5m long keypad cables for separate keypad installation DB Resi

Page 74 - 5.5 External Group [EXT]

Chapter 7 - Options 7-3 The following table shows the Sub-Board Selection Guide According To Functions. Sub-Board Type Code Function Description SU

Page 75

Chapter 7 - Options 7-4 7.1 Sub-A board 7.1.1 Board configuration 3 P230/460 V50/60 HzIMUVWERST+FM5G30A30B30CAXAAXCMulti-function output relayVRV1I5

Page 76

Chapter 7 - Options 7-5 7.1.2 Terminal Configuration VR V2 5G NC Q1 Q2 Q3 EXTG NC P4 P5 P6 LM CM 7.1.3 Terminal Description

Page 77

Chapter 7 - Options 7-6 7.2 Sub-B Board 7.2.1 Board configuration 3 P230/460 V50/60 HzIMUVWERSTFXRXBXRSTJOGP2P3FM5G30A30B30CAXAAXCP1VRV1I5GSpe

Page 78

Chapter 7 - Options 7-7 7.2.2 Terminal Configuration (total 14 pins) AOC BOC A+ A- B+ B- FBA FBB GND GND +5V +5V VCC VCC 7.2.3 Terminal

Page 79 - 5.7 Application Group [APP]

Chapter 1 - Installation 1-5  Frame # 3: 15 ~ 20 HP  Frame # 4: 25 ~ 30 HP mm (inches) Frame HP Model Number W1 W

Page 80

Chapter 7 - Options 7-8 AOCRSTGUVWFXRXBXRSTJOGP1P2P3CMVRV15GIMMotor3phaseACinputBOCA+A-B+B-FBAFBBGNDEEncoderGND+5V+5VVCCVCCSub-BMCNFCFWD Run/StopRE

Page 81 - AutoEx-intv

Chapter 7 - Options 7-9 AOCRSTGUVWFXRXBXRSTJOGP1P2P3CMVRV15GIM3phaseACinputBOCA+A-B+B-FBAFBBGNDEEncoderGND+5V+5VVCCVCCSub-BMCNFCFWD Run/StopREV Run/

Page 82

Chapter 7 - Options 7-10 7.3 Sub-C Board (Isolated) 7.3.1 Board Configuration 3P230/460 V50/60 HzIMUVWERSTFXRXBXRSTJOGP2P3+FM5G30A30B30CAXAAXCOu

Page 83

Chapter 7 - Options 7-11 7.3.2 Terminal Configuration Q1 EXTG NC P4 P5 P6 CM NC GND V2 AM1 AM2 VR GND 7.3.3 Terminal Description

Page 84

Chapter 7 - Options 7-12 7.4 Sub-D Board 7.4.1 Board Configuration 3 Phase230/460V50/60HzIMUVWERSTFXRXBXRSTJOGP2P3+FM5G30A30B30CAXAAXCP1Multi-func

Page 85 - Torque/ Output Current (LCD)

Chapter 7 - Options 7-13 7.4.2 Parameters of Sub-D board Sub-D board comprises of Multi-function input P4, P5, P6, Multi-function output Q1, Q2, in

Page 86 - DRV-01: Acceleration Time

Chapter 7 - Options 7-14 7.4.3 Terminals Configuration (10 pins + 14 pins) Q1 Q2 EXTG NC P4 P5 P6 CM NC V2 VR 5G NC NC 7.4.4 Terminal Descriptio

Page 87 - DRV-02: Deceleration Time

Chapter 7 - Options 7-15 7.5 Communication option boards 7.5.1 F-Net (Needed for Communcation with CMC GLOFA PLC) Open network system pr

Page 88 - Torque Setting Method)

Chapter 7 - Options 7-16 7.5.3 RS485 Communication The serial interface supports operation, configuration and monitoring of inverter functions thr

Page 89 - 30.00 07

Chapter 7 - Options 7-17 7.5.5 Mounting the option boards Connect the option board to Control board using Connector CN2. .

Page 90 - DRV-12: Fault Display

Chapter 1 - Installation 1-6 BLANK

Page 91 - 0.00Hz

Chapter 7 - Options 7-18 7.6 External options 7.6.1 Optional Keypads SV-ACtionMaster inverter has two different types of keypads for your conveni

Page 92

Chapter 7 - Options 7-19 7.6.2 DB Resistors 1) Internal DB Resistor SV-ACtionMaster inverters up to 3.7kW have built-in DB resistor on Power s

Page 93 - FU1-06: Deceleration Pattern

Chapter 7 - Options 7-20 100 % Braking Torque 150% Braking Torque Applied motor capacity (kW / HP) Operating rate (ED/Continuous Braking Time) [ohm

Page 94 - FU1-07: Stop Mode

Chapter 7 - Options 7-21 • DB resistor wiring for 1 – 5 HP Inverter DB resistor terminal Terminal description B1, B2

Page 95 - 0.10 09

Chapter 7 - Options 7-22 • DB resistor wiring for 7.5 - 10HP Inverter DB resistor terminal Terminal description B1, B2 Connect the DB Resisto

Page 96 - FU1-14: Pre-excitation Time

Chapter 7 - Options 7-23 • DB Resistor/Unit wiring for 15-30 HP Inverter DB resistor terminal Terminal description

Page 97 - FU1-22: Starting Frequency

Chapter 7 - Options 7-24 4) DB Reisistor Dimensions Dimensions [mm] DB Reisitor Inverter Model Type W H D A B C BR0400W150J SV 008ACT

Page 98

Chapter 7 - Options 7-25 BR1000W085J SV 055ACTIONMASTER-4 3 220 345 93 140 330 7.8 BR1200W060J SV 075ACTIONMASTER-4 3 220 345 93 140 330 7.8 BR2000W0

Page 99 - FU1-29: Volts/Hz Pattern

Chapter 7 - Options 7-26 * Type 1 (Max. 400 Watt) * Type 2 (Max. 600 Watt) A

Page 100 - 15.00 36

Chapter 7 - Options 7-27 * Type 3

Page 101

Chapter 1 - Installation 1-7 1.6 Basic Wiring 230/460 V 50/60 Hz U V W G ( )R S T N1DB Unit(Optional)4 DB Resitor φ 3 MCCB(OPTION) FXRXBXRSTP1P3

Page 102 - 10.0 55

Chapter 7 - Options 7-28 7.6.3 DB (Dynamic Brake) Unit 1) DBU models Inverter Applicable motor rating DB Unit Dimension 200V 11 ~ 15 kW SV1

Page 103 - FU1-57: Overload Trip Level

Chapter 7 - Options 7-29 4) Dimension NynamicTPDRS(P2)W NPB2B1GrakingBWIRINGVUIMnitUB2B1

Page 104

Chapter 7 - Options 7-30 5) LED Indicator lamp description DBU has three LED indicator lamps. Display Description POWER Power LED turns Red

Page 105

Chapter 7 - Options 7-31 7.6.4 Micro surge filter (Designed for Inverter-driven 400V Class motor) In the PWM type inverter, a surge voltage attribu

Page 107 - - WDOG Error

8-1 CHAPTER 8 - TROUBLESHOOTING & MAINTENANCE 8.1 Fault Display When a fault occurs, the inverter turns off its output and displays the fault s

Page 108 - FU2-08: Dwell Time

Chapter 8 - Troubleshooting & Maintenance 8-2 Keypad Display LCD 7-Segment Protective Function Description Option (**) OPT Option Fault Faul

Page 109

Chapter 8 - Troubleshooting & Maintenance 8-3 8.2 Fault Remedy Protective Function Cause Remedy Over Current Protection 1) Acceleration/Decel

Page 110 - 0000 22

Chapter 8 - Troubleshooting & Maintenance 8-4 Protective Function Cause Remedy 2) Incorrect encoder parameter setting 3) Sub-B board or Encod

Page 111 - 1000 25

Chapter 8 - Troubleshooting & Maintenance 8-5 8.3 Troubleshooting Condition Check Point The Motor Does Not Rotate 1) Main circuit inspection:

Page 112

Thank you for purchasing CMC Variable Frequency Drives ! SAFETY INSTRUCTIONS  Always follow safety instructions to prevent accidents and potential

Page 113 - FU2-38: Carrier Frequency

Chapter 1 - Installation 1-8 1.7 Power Terminals  Type A Configuration: 1 ~ 5 HP (SV008ACtionMaster-2, SV015ACtionMaster-2, SV022ACtionMaster-2, SV

Page 114

Chapter 8 - Troubleshooting & Maintenance 8-6 8.4 How to Check Power Components Before checking the power components, be sure to disconnect AC

Page 115

Chapter 8 - Troubleshooting & Maintenance 8-7 8.5 Maintenance The ACtionMaster series is an industrial electronic product with advanced semicon

Page 116 - FU2-40 ~ 44 [ Auto tuning ]

Chapter 8 - Troubleshooting & Maintenance 8-8 Figure 5 - Megger test 8.5.5 Parts Replacements The life expectancy of

Page 117 - 3276 45

Chapter 8 - Troubleshooting & Maintenance 8-9 8.6 Daily and Periodic Inspection Items Period Inspection Location Inspection Item Inspection Da

Page 119

i APPENDIX A - FUNCTIONS BASED ON USE Set the function properly according to the load and operating conditions. Application and related functions ar

Page 120 - DRV-04 [Frequency Mode]

iiii APPENDIX B - PARAMETERS BASED ON APPLICATION Application Parameter Code DRV Group When you want to change the frequency setting DRV-00 Whe

Page 121 - Process PID Control

iii Application Parameter Code When you want to use the auto tuning function FU2-41 ~ 44 When you want to operate using PID feedback FU2-50 ~ 54

Page 122 - FU2-72: Power On Display

iv APPENDIX C - PERIPHERAL DEVICES Wire, mm2 (AWG) Inverter Models Motor [HP] MCCB, ELB (CMC) Magnetic Contactor (CMC) R, S, T U, V, W Ground AC

Page 123 - Description

v SV220ACtionMaster-4 30 ABS103a, EBS103 SMC-50P 22 (4) 14 (6) 14 (6) 70 A 0.39 mH, 58 A 1.54 mH, 55 A SV300ACtionMaster-4 40 ABS103a, EBS10

Page 124 - FU2-92: Parameter Write

Chapter 1 - Installation 1-9 1.7.1 Type A Configuration As standard on the ACtionMaster inverter, this type of configuration has internal dynamic br

Page 126

v DECLARATION OF CONFORMITY Council Directive(s) to which conformity is declared: CD 73/23/EEC and CD 89/336/EEC Units are certified f

Page 127

vi TECHNICAL STANDARDS APPLIED The standards applied in order to comply with the essential requirements of the Directives 73/23/CEE "Electrical

Page 128 - 20.00 09

vii EMC INSTALLATION GUIDE CMC inverters are tested to meet Electromagnetic Compatibility (EMC) Directive 89/336/EEC and Low Voltage (LV) Directive

Page 129

viii 7-) Connect any control cables as instructed in the inverter instructions manual. IT IS IMPORTANT THAT ALL LEAD LENGHTS ARE KEPT AS SHORT AS POS

Page 130

ix RFI Filters (Footprint - Standard) for ACtionMaster SERIES (x) (1) Industrial environment EN 50081-0 (A class) (2) Domestic and indu

Page 131 - [Up/Down Operation]

x DIMENSIONS TIPO D W H X O FS – 1 21 85 46 70 5 FS – 2 28.5 105 62 90 5 FS – 3 48 150 110 125 x 30 5 FS – 4 58

Page 132 - FX RX P2 CM

xi Revisions Publication date Ordering Number Changeds to be made Software Version No. Note 1 Feb, 1999 1.00 2 April, 2000 1.03 3 Marc

Page 133 - SEQ1 / 1F

Cleveland Motion Controls CMC constantly endeavors to improve its product so that information in this manual is subject

Page 134 - 10.00 20

Chapter 1 - Installation 1-10 1.7.3 Type C Configuration A Dynamic Braking Unit or a DC Bus Choke or both of them may be added to ACtionMaster serie

Page 135

Chapter 1 - Installation 1-11 1.7.4 Wiring Power Terminals  Wiring Precautions  The internal circuits of the inverter will be damaged if the inc

Page 136 - I/O-43: FDT Bandwidth

Chapter 1 - Installation 1-12  Wires and Terminal Lugs Refer to the following table for wires, terminal lugs, and screws used to connect the inverte

Page 137

Chapter 1 - Installation 1-13 1.8 Control Terminals P1 P2 P3 FX RX NC VR V1 30A 30C 30B AXA AXC JOG CM CM BX RST I FM 5G Type Symb

Page 138

Chapter 1 - Installation 1-14 1.8.1 Wiring Control Terminals  Wiring Precautions  CM and 5G terminals are insulated to each other. Do not connec

Page 139 - (380V DC or 760V DC)

Chapter 1 - Installation 1-15 1.8.2 Keypad Connection Connect keypad to the keypad connector as illustrated below. The LCD output will not be displa

Page 140

Chapter 1 - Installation 1-16 Notes:

Page 141

2-1 CHAPTER 2 - OPERATION The ACtionMaster series inverter has seven parameter groups separated according to their applications as indicated in the

Page 142

 Operate the switches with dry hands. Otherwise, you may get an electric shock.  Do not use the cable when its insulating tube is damaged. Other

Page 143

Chapter 2 - Operation 2-2 2.2 LCD Keypad LCD keypad can display up to 32 alphanumeric characters, and various settings can be checked directly from

Page 144

Chapter 2 - Operation 2-3 2.2.1 LCD Keypad Display DRV¢ºT/K 0.0 A00 STP 0.00 Hz Displays Description 1) Parameter Group Displays t

Page 145 - EXT-01: Sub-Board Display

Chapter 2 - Operation 2-4 2.2.2 Procedure for Setting Data (LCD Keypad) 1. Press [MODE] key until the desired parameter group is displayed. 2.

Page 146

Chapter 2 - Operation 2-5 2.2.3 Parameter Navigation (LCD Keypad) The parameter group moves directly to DRV group by pressing [SHIFT/ESC] key in an

Page 147

Chapter 2 - Operation 2-6 2.3 7-Segment Keypad * Parameter Group Display LEDs – When parameter code is located on

Page 148

Chapter 2 - Operation 2-7 2.3.1 7-Segment Keypad Display Display Description 1) Parameter Group Displays the parameter groups of DRV,

Page 149

Chapter 2 - Operation 2-8 2.3.2 Procedure for Setting Data (7-Segment Keypad)  In DRV Group: 1. Rotate the encoder knob until the desired para

Page 150 - EXT-43: AM2 Adjustment

Chapter 2 - Operation 2-9 2.3.3 Parameter Navigation (7-Segment Keypad) The parameter group moves directly to DRV group by pressing [SHIFT/ESC] key

Page 151

Chapter 2 - Operation 2-10 2.4 Operation Method The ACtionMaster has several operation methods as shown below. Operation Method Function Functio

Page 152

Chapter 2 - Operation 2-11 Notes:

Page 153

 Use the inverter under the following environmental conditions: Ambient temperature - 10 ~ 40 ℃ (non-freezing) Relative humidity 90% RH or less (n

Page 155 - APP-05: Traverse Decel Time

3-1 CHAPTER 3 - QUICK-START PROCEDURES These Quick-Start Up instructions are for those applications where:  The user wants to get the ACtionMas

Page 156 - traverse operation

Chapter 3 - Quick-Start Procedures 3-2 3.1 Operation using Keypad 1. Apply AC power. 2. LCD: Press [▲] key three times. 7-Seg: Rotate the en

Page 157

Chapter 3 - Quick-Start Procedures 3-3 3.2 Operation using Control Terminals 1. Install a potentiometer on terminals V1, VR, 5G and connect wiring

Page 158 - APP-25: Wake-Up Level

Chapter 3 - Quick-Start Procedures 3-4 3.3 Operation using Keypad and Control Terminals 3.3.1 Frequency set by External Source and Run/Stop by Key

Page 159 - APP-28: Auto Change Level

Chapter 3 - Quick-Start Procedures 3-5 3.3.2 Frequency set by Keypad and Run/Stop by External Source. 1. Connect wiring as shown below.

Page 161 - Draw & Override

CHAPTER 4 - VARIOUS FUNCTION SETTING & DESCRIPTION 4.1 Function Setting 4.1.1 Basic function parameter setting It is the basic function set

Page 162

Chapter 4 – Function Settings 4-2 3) V/F + PG control If FU2-39 [control mode] is set to V/F with PG (encoder) feedback using SUB-B or SUB-D boards,

Page 163 - CHAPTER 7 - OPTIONS

Chapter 4 – Function Settings 4-3 FU2-40 Description No Motor constants calculation disabled All All constants can be measured in this code but d

Page 164 - Option Name Description

 Use an insulation-rectified motor or take measures to suppress the micro surge voltage when driving 400V class motor with inverter. A micro surge v

Page 165

Chapter 4 – Function Settings 4-4 Before selecting Vector control mode, encoder setting should be done as indicated above. If the parameter value of

Page 166 - 7.1 Sub-A board

Chapter 4 – Function Settings 4-5 2) Sensorless vector control Related parameters for starting during Sensorless vector control when FU2-39 [Contro

Page 167

Chapter 4 – Function Settings 4-6 5) Parameter initialize Parameter Name Code Description Software version FU2-79 Display the inverter software v

Page 168 - 7.2 Sub-B Board

Chapter 4 – Function Settings 4-7 8) Operation-starting method Parameter Name Code Description Starting method FU2-20 FU2-21 FU2-26 FU2-27 Motor s

Page 169 -

Chapter 4 – Function Settings 4-8 3) Auto sequence operation If I/O-50 [Auto (Sequence) Operation selection] is set to 1 {Auto-A} or 2 {Auto-B}, up

Page 170 - Chapter 7 - Options

Chapter 4 – Operation Examples 4.2 Operation Example Operation Example (1) V/F Control + Analog Voltage Input (V1) + Operation via Terminal (FX/RX)

Page 171

Chapter 4 - Operation Examples 4-10 Operation example (2) (V/F + PG) Control + operation (Run/Stop) via Keypad [Operation condition] -. Control mode:

Page 172 - 7.3 Sub-C Board (Isolated)

Chapter 4 - Operation Examples 4-11 Operation Example (3) 2nd motor operation [Operation condition] -. Control mode: V/F control -. 1st motor + 2nd

Page 173

Chapter 4 - Operation Examples 4-12 Operation Example (4) Sensorless_S Control + Multi-speed operation + Analog output (FM) [Operation condition] -.

Page 174 - 7.4 Sub-D Board

Chapter 4 - Operation Examples 4-13 Operation Example (5) Vector_SPD Control [Operation condition] -. Control Mode : Vector_SPD Control, -. Encoder s

Page 176

Chapter 4 - Operation Examples 4-14 Notes:

Page 177

5-1 CHAPTER 5 - PARAMETER LIST 5.1 Drive Group [DRV] Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory

Page 178

Chapter 5 - Parameter List 5-2 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run

Page 179

Chapter 5 - Parameter List 5-3 5.2 Function 1 Group [FU1] Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Fact

Page 180 - 7.6 External options

Chapter 5 - Parameter List 5-4 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run

Page 181

Chapter 5 - Parameter List 5-5 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run

Page 182 - 3) DB Resistor Wiring

Chapter 5 - Parameter List 5-6 5.3 Function 2 Group [FU2] Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factor

Page 183 - DB Resistor

Chapter 5 - Parameter List 5-7 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa

Page 184

Chapter 5 - Parameter List 5-8 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factory Default Adj. During Run Pa

Page 185

Chapter 5 - Parameter List 5-9 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run Pa

Page 186

CONTENTS USER SELECTION GUIDE (ACTIONMASTER SPECIFICATIONS) ...II CHAPTER 1 - IN

Page 187

Chapter 5 - Parameter List 5-10 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factory Default Adj. During Run P

Page 188

Chapter 5 - Parameter List 5-11 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run P

Page 189 - * Type 3

Chapter 5 - Parameter List 5-12 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factory Default Adj. During Run P

Page 190

Chapter 5 - Parameter List 5-13 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run P

Page 191 - Dimension

Chapter 5 - Parameter List 5-14 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factory Default Adj. During Run P

Page 192

Chapter 5 - Parameter List 5-15 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run P

Page 193

Chapter 5 - Parameter List 5-16 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factory Default Adj. During Run P

Page 194

Chapter 5 - Parameter List 5-17 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run P

Page 195 - 8.1 Fault Display

Chapter 5 - Parameter List 5-18 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factory Default Adj. During Run P

Page 196 - Function

Chapter 5 - Parameter List 5-19 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run P

Page 197 - 8.2 Fault Remedy

6.6 Application Group [APP]...

Page 198 - Cause Remedy

Chapter 5 - Parameter List 5-20 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-SegmentUnits Factory Default Adj. During Run P

Page 199 - Condition Check Point

Chapter 5 - Parameter List 5-21 Keypad Display Setting Range Code Description LCD 7-Segment LCD 7-Segment Units Factory Default Adj. During Run P

Page 200

Chapter 5 - Parameter List 5-22 5.8 Sub-Board Selection Guide According To Function Sub-Board Type Code Function Description SUB-A Board SUB-B Boa

Page 201 - 8.5 Maintenance

Chapter 5 - Parameter List 5-23 Notes:

Page 203

6-1 CHAPTER 6 - PARAMETER DESCRIPTION 6.1 Drive group [DRV] DRV-00: Command Frequency or Command Torque/ Output Current (LCD) * In Torque mod

Page 204

Chapter 6 - Parameter Description [DRV] 6-2 Code Keypad Display Parameter Name I/O-01 V1 filter Filter Time Constant for V1 Signal Input I/O-02 V

Page 205 - Use Related Parameter Code

Chapter 6 - Parameter Description [DRV] 6-3 DRV-02: Deceleration Time The inverter targets the FU2-70 when accelerating or decelerating. When t

Page 206 - FU2 Group

Chapter 6 - Parameter Description [DRV] 6-4 Setting Range LCD 7-Seg Description Keypad 0 Run/Stop is controlled by Keypad. Fx/Rx-1 1 Control Termina

Page 207 - I/O Group

Chapter 6 - Parameter Description [DRV] 6-5 [Freq Mode: ‘V1’] [Freq Mode: ‘I’] [Freq Mode: V1+’I’] DRV-05 ~ DR

Page 208

i USER SELECTION GUIDE (ACtionMaster SPECIFICATIONS) 230V Class (1 ~ 30HP) Model Number SV xxx ACtionMaster - 2 008 015 022 037 055 075 110 1

Page 209

Chapter 6 - Parameter Description [DRV] 6-6 ☞ Note: The frequency setting method of ‘Speed 0’ is decided by DRV-04. DRV-08: Output Current

Page 210

Chapter 6 - Parameter Description [DRV] 6-7 Output Phase Loss Phase Open PO Inverter Over-Load Inv. OLT IOLT ☞ Note: There are WDOG error, EEP error

Page 211 - DECLARATION OF CONFORMITY

Chapter 6 - Parameter Description [DRV] 6-8 Notes:

Page 212 - TECHNICAL STANDARDS APPLIED

Chapter 6 - Parameter description [FU1] 6-9 6.2 Function 1 Group [FU1] FU1-00: Jump to Desired Code # Jumping directly to any parameter code c

Page 213 - CAUTION

Chapter 6 - Parameter description [FU1] 6-10 [Accel/Decel Pattern: ‘Linear’] [Accel/Decel Pattern: ‘S-curve’] [Accel

Page 214

Chapter 6 - Parameter description [FU1] 6-11 [[Stop Mode: ‘Free-run’] FU1-08: DC Injection Braking Frequency FU1-09: DC Injection

Page 215

Chapter 6 - Parameter description [FU1] 6-12 FU1-12: Starting DC Injection Braking Time FU1-13: Staring DC Injection Braking Time Inverter

Page 216

Chapter 6 - Parameter description [FU1] 6-13 FU1-15: Hold Time To set the time to maintain holding torque at zero speed and stop the operatio

Page 217 - Revisions

Chapter 6 - Parameter description [FU1] 6-14 ☞ Note: If the command frequency is set lower than the starting frequency, inverter does not

Page 218 - Cleveland Motion Controls

Chapter 6 - Parameter description [FU1] 6-15 ☞ Note: When FU2-40 [Control Mode] is set to ‘Sensorless’, the torque boost value is the rate per thous

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