HP LaserJet 5000gn User Manual

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Page 1 - Service Manual

Copyright© 1998Hewlett-Packard Co.Printed in USAManual Part No.C4110-91033*C4110-91033**C4110-91033*C4110-91033HP LaserJet 5000, 5000 N and 5000 GN Pr

Page 2 - Service Manual _____________

ENOverview 1-1 1Printer DescriptionOverview This chapter discusses the following:●Printer Features●Identification●Site Requirements●Paper Specificatio

Page 3

ENPower Supply System 5-9 Paper Motion Monitoring and Control The DC Controller Board controls paper motion by continuously monitoring the various pap

Page 4 - Contents

5-10 Functional InformationENMotorsSee “Timing Diagram” on page 5-47 for specific timing details for the printer motors.The Main Motor, MT1, is contr

Page 5 - 4 Printer Maintenance

ENPower Supply System 5-11 The Scanner Motor is controlled and monitored by the DC Controller Board. It rotates the scanner mirror during the Initial

Page 6 - 5 Functional Information

5-12 Functional InformationEN Formatter SystemThe Formatter PCA is responsible for the following:●Controlling the PowerSave mode.●Receiving and proce

Page 7

ENFormatter System 5-13 The printer exits PowerSave mode and enters the warm up cycle when any of the following occurs:●A print job, valid data, or a

Page 8 - 8 Parts and Diagrams

5-14 Functional InformationENInput/OutputParallel InterfaceThe Formatter PCA receives incoming data through its bidirectional interface (IEEE 1284).

Page 9 - 6 Contents

ENFormatter System 5-15 Printer MemoryNoteIf the printer encounters difficulty managing available memory, a clearable warning message will be displaye

Page 10 - Printer Description

5-16 Functional InformationENDIMM Slots The DIMM slots may be used to add memory, fonts, or firmware upgrades. Note that DIMMs and SIMMS are not com

Page 11 - Printer Features

ENFormatter System 5-17 PJL OverviewPrinter Job Language (PJL) is an integral part of configuration, in addition to the standard Printer Command Langu

Page 12

5-18 Functional InformationENImage Formation SystemThe image formation system is the main part of the printer, and consists of six stages:When the Fo

Page 13

1-2 Printer DescriptionENPrinter FeaturesTable 1-1. Printer FeaturesSpeed 17 pages per minute (ppm), A4 paper or 16 ppm, letter paper100 MHz RISC mic

Page 14 - Identification

ENImage Formation System 5-19 Figure 5-6Image Formation SystemAfter the image has been transferred to the paper, it is then fused onto the paper by he

Page 15 - Site Requirements

5-20 Functional InformationENToner CartridgeA major portion of the Image Formation system is contained in the cartridge as shown in the figure below.

Page 16 - Space Requirements

ENImage Formation System 5-21 Photosensitive DrumThe special properties of the photosensitive drum allow an image to be formed on the drum surface and

Page 17 - 1-8 Printer Description

5-22 Functional InformationENCleaning the DrumIn the transfer stage, not all the toner is transferred to the paper, but some remains on the photosens

Page 18

ENImage Formation System 5-23 Conditioning the DrumAfter the drum is cleaned, it must be conditioned. This process consists of applying a uniform nega

Page 19 - Environmental Requirements

5-24 Functional InformationENWriting the ImageDuring the writing process, a modulated laser diode projects the beam onto the rotating six-sided scann

Page 20 - Paper Specifications

ENImage Formation System 5-25 Developing the ImageThe developing process develops the latent electrostatic image into a visible image on the drum. The

Page 21

5-26 Functional InformationENTransferring the ImageDuring the transferring process the toner image on the drum surface is transferred to the paper. A

Page 22

ENImage Formation System 5-27 Image Fusing/Variable Fusing TemperatureDuring the fusing process, the toner is fused into the paper by heat and pressur

Page 23 - Supported Types of Paper

5-28 Functional InformationENVariable Fusing TemperatureFigure 5-15 Fusing Temperature ControlVariable Fusing Temperature is a feature that gives the

Page 24 - Guidelines for Using Paper

ENPrinter Features 1-3 Paper Trays 100-sheet Tray 1Size: 3 by 5 in (76 by127 mm) to 12.28 by 18.5 in (312 by 470 mm)Optional 250-sheet Tray 2 supports

Page 25

ENPaper Feed System 5-29 Paper Feed SystemFigure 5-16Paper PathThe paper in Tray 1 is detected by the Tray 1 paper sensor (PS401). The paper in Tray 2

Page 26

5-30 Functional InformationENThe paper passes through the registration roller paper sensor (PS403) and stops at the registration roller to loop the l

Page 27 - Transparencies

ENPaper Feed System 5-31 Printing from Tray 1The presence of paper in Tray 1 is detected by the Tray 1 Paper Sensor (PS401).When the Formatter PCA sen

Page 28 - Unacceptable

5-32 Functional InformationENFigure 5-17 Tray 1 Pickup

Page 29 - Card Stock and Heavy Paper

ENPaper Feed System 5-33 Printing from Tray 2When the Formatter PCA sends the /PRNT (print signal) to the printer, the CPU turns the Tray 2 pickup sol

Page 30 - Card Stock Guidelines

5-34 Functional InformationENFigure 5-19 Paper Skew Loop-forming

Page 31 - Safety Information

ENPaper Feed System 5-35 Printing from the Optional 500-sheet and 250-sheet TraysThere are two kinds of paper feeders: 250-sheet and 500-sheet. The pa

Page 32 - FCC Regulations

5-36 Functional InformationENFigure 5-21 500-sheet Paper Feeder

Page 33 - Luokan 1 laserlaite

ENPaper Feed System 5-37 Paper JamTo detect the presence of paper and whether the paper has been correctly fed, the following paper sensors are instal

Page 34 - Material Safety Data Sheet

5-38 Functional InformationENDuplexerThis function is to reverse the one side printed paper from the printer and refeed it into the printer.The Duple

Page 35 - Protecting the Environment

1-4 Printer DescriptionEN1. 4 MB internal, with remainder in DIMMTable 1-2. Comparison of HP LaserJet 5000 Series PrintersHP LaserJet 5000HP LaserJet

Page 36 - Service Approach

ENPaper Feed System 5-39 Figure 5-22Paper Feed for the Duplexer

Page 37

5-40 Functional InformationENReversing SystemThe duplexing driver PCA receives the duplex admission command from the printer first. It turns on the D

Page 38 - Parts and Supplies

ENPaper Feed System 5-41 Figure 5-24Duplexing Unit

Page 39 - Helpful Documentation

5-42 Functional InformationENUncurling FunctionThis printer has the function to minimize a paper from wrinkle and paper edge crease due to curl.The p

Page 40 - Technical Assistance

ENPaper Feed System 5-43 Figure 5-25Pause ModeDance ModeDance mode reduces paper curl by refeeding paper into the duplexing unit three times. The pape

Page 41 - HP CompuServe Forum

5-44 Functional InformationENFigure 5-26 Dance ModePaper Jam in the DuplexerThe following sensors are located to detect the presence of paper and to

Page 42

ENBasic Sequence of Operation 5-45 Basic Sequence of OperationThe Formatter PCA and the DC Controller Board share information during printer operation

Page 43 - Toner Cartridge Information

5-46 Functional InformationENLSTR (last rotations)After the primary DC voltage turns off until the Main Motor stops.Delivers the final page and clean

Page 44 - Warranty Statement

ENBasic Sequence of Operation 5-47 Figure 5-27Timing Diagram

Page 45 - 2-10 Service Approach

5-48 Functional InformationEN

Page 46 - Printer Operation

ENIdentification 1-5 IdentificationModel and Serial NumbersThe model number and serial numbers are listed on identification labels located on the rear

Page 47 - Using the Control Panel

ENOverview 6-1 6Removing and Replacing PartsOverview This chapter discusses the following:●User Installable Accessories●Removal and Replacement Strate

Page 48 - Control Panel Keys

6-2 Removing and Replacing PartsENUser Installable AccessoriesMemory UpgradeCAUTIONStatic electricity can damage dual in-line memory modules (DIMMs).

Page 49 - Settings and Defaults

ENUser Installable Accessories 6-3 6Slide the formatter board back into the printer and tighten the two screws.7If an optional duplexer is installed,

Page 50 - Control Panel Menus

6-4 Removing and Replacing PartsENIf an optional duplexer is installed:1 Slide the rear section of the duplexer away from the printer.2 Remove the re

Page 51 - Information Menu

ENUser Installable Accessories 6-5 Checking Memory InstallationFollow this procedure to verify that DIMMs are installed correctly:1Check that the prin

Page 52 - Paper Handling Menu

6-6 Removing and Replacing PartsENFigure 6-1 Installing EIO Cards or Mass Storage Devices

Page 53

ENRemoval and Replacement Strategy 6-7 Removal and Replacement StrategyThis chapter documents removal and replacement of major assemblies.Replacement

Page 54

6-8 Removing and Replacing PartsENFigure 6-2 Phillips vs. Posidriv ScrewdriversPhillips PosidrivTable 6-1. Screws Used in the PrinterDrawing and Desc

Page 55 - Print Quality Menu

ENRemoval and Replacement Strategy 6-9 Threaded Phillips screw with lock and flat washerUsed to fasten metal or plastic to threaded plastic or metal.S

Page 56

6-10 Removing and Replacing PartsENRemoving CoversRear Door / Rear Output Bin1 Face the rear of the printer. Press the two locking tabs toward the ce

Page 57

1-6 Printer DescriptionENSite RequirementsThe following environmental specifications must be maintained to ensure the proper operation of the printer

Page 58 - Printing Menu

ENRemoving Covers 6-11 2The plastic support strap is located on the left side of the printer. To release the strap, pinch the top of the strap with yo

Page 59

6-12 Removing and Replacing PartsENTop CoverFacing the front of the printer, open the Top Cover and remove the Toner Cartridge.CAUTION To prevent dam

Page 60 - SET=PC-8

ENRemoving Covers 6-13 CAUTIONIt is critical that step 1 be performed before you attempt to remove the Top Cover. If you damage the Arm, the printer w

Page 61 - Item Values Explanation

6-14 Removing and Replacing PartsEN4 The cable connecting the Control Panel to the printer chassis is on the left side of the Top Cover. Tilt the cov

Page 62 - Configuration Menu

ENRemoving Covers 6-15 Control Panel Overlay and Control Panel1Remove the Top Cover (page 6-12).2The Control Panel Overlay is held in place on the Top

Page 63

6-16 Removing and Replacing PartsENFigure 6-8 Back Side of Top CoverItem ExplanationADirection to slide control panel outBScrew

Page 64

ENRemoving Covers 6-17 Toner Cartridge Door Assembly1Remove the Top Cover (page 6-12).2Remove the Control Panel from the Top Cover (page 6-15). (The C

Page 65

6-18 Removing and Replacing PartsENFront Cover and Tray 1Front Cover and Tray 1 must be removed individually. See Figure 6-10.1 Open the Front Cover

Page 66

ENRemoving Covers 6-19 Figure 6-11Tray 1 4Release the Tray 1 Guide by allowing the guide to slide off the keyed pins at its lowest position (Figure 6-

Page 67

6-20 Removing and Replacing PartsENFront Cover Pins1 Remove the Front Cover and Tray 1 (page 6-18).2 Remove the screws (A) to free the Front Cover Pi

Page 68

ENSite Requirements 1-7 Space RequirementsFigure 1-2Printer Dimensions, HP LaserJet 500011.9 in (30.3 cm)24.6 in (62.5 cm)18.5 in (47.0 cm)10.6 in (27

Page 69 - I/O Menu

ENRemoving Covers 6-21 Face Down Assembly1Remove the Top Cover (page 6-12).2Face the back of the printer.3Squeeze the locking tabs inward, one side at

Page 70

6-22 Removing and Replacing PartsENFigure 6-14 Face Down AssemblyItem ExplanationALocator Pins

Page 71

ENRemoving Covers 6-23 Left and Right Side CoversThe removal procedure is the same for both the left and the right side covers. See Figure 6-15.1Remov

Page 72 - EIO Menu (Networked Printers)

6-24 Removing and Replacing PartsENTray 1 Inner Cover 1 Remove the Top Cover (page 6-12), Left and Right Side Covers (page 6-23), and Front Cover an

Page 73

ENRemoving Covers 6-25 Figure 6-17Tray 1 Inner Cover (front of printer)HintAn extension of the Paper Sensor Flag fits into a slot in the Tray 1 Lift P

Page 74 - Resets Menu

6-26 Removing and Replacing PartsENRight and Left Corner CoversThese covers are each secured by one self-tapping screw. Remove the screw, and lift of

Page 75 - Service Mode

ENRemoving Assemblies 6-27 Removing AssembliesInternal assemblies are shown in Figure 6-19. All references to the right and left are assumed to be rel

Page 76 - Service Menu

6-28 Removing and Replacing PartsENTransfer Roller AssemblyCAUTION Never touch the transfer roller with your fingers. Use unpowdered latex gloves if

Page 77 - Page Count

ENRemoving Assemblies 6-29 Figure 6-21Right Side of Transfer Roller NoteThe Transfer Roller is held on the right side by a hinged clip.2Free the Trans

Page 78

6-30 Removing and Replacing PartsENFuser1 Remove the Rear Door and Rear output bin (page 6-10).2 Facing the back of the printer, remove the two machi

Page 79 - Clear Event Log

1-8 Printer DescriptionENFigure 1-3 Printer Dimensions, HP LaserJet 5000 N/5000 GN24.6 in (62.5 cm)6.1 in (15.5 cm)24.4 in (62.0 cm)18.5 in (47.0 cm)

Page 80 - Testing the Printer

ENRemoving Assemblies 6-31 Paper Handling PCA1Remove the Top Cover (page 6-12) and Left Side Cover (page 6-23).2Facing the left side of the printer, d

Page 81 - Resetting the Printer

6-32 Removing and Replacing PartsENTop Margin AdjustmentWhen the terminal PCA is replaced in the field, the top margin needs to be re-adjusted. Also,

Page 82 - System Configuration

ENRemoving Assemblies 6-33 Figure 6-25Location of VR401

Page 83 - Serial MS-DOS Commands

6-34 Removing and Replacing PartsENMain Gear Assembly1 Remove the Top Cover (page 6-12) and the Left Cover(page 6-23).2 The Main Motor is located on

Page 84 - Printer I/O Configuration

ENRemoving Assemblies 6-35 Figure 6-27Removing the Main Gear Assembly4Rotate the bottom of the assembly out (Figure 6-27), and then lower it to releas

Page 85 - Pacing (Handshaking)

6-36 Removing and Replacing PartsENPickup Gear Assembly1 Remove the Top Cover (page 6-12), Left Side Cover (page 6-23), and the Paper Handling PCA (p

Page 86 - Printer Maintenance

ENRemoving Assemblies 6-37 HintBefore replacing the Pickup Gear Assembly, route the cables through the wire clip behind the Left Corner Cover. Reattac

Page 87

6-38 Removing and Replacing PartsENTray 1 Pickup Solenoid1 Remove the Pickup Gear Assembly (page 6-36).2 Remove the Tray 1 Solenoid by removing one b

Page 88

ENRemoving Assemblies 6-39 Fan1Remove the Top Cover (page 6-12) and Right Side Cover(page 6-23).2Disconnect the cable that supplies power to the fan.3

Page 89 - Cleaning Spilled Toner

6-40 Removing and Replacing PartsENFormatter Assembly1 Print a Configuration Page, if possible, to use as a reference when reinstalling the new forma

Page 90 - Preventative Maintenance

ENSite Requirements 1-9 Figure 1-4Printer Dimensions, HP LaserJet 5000 with AccessoriesPrinter Weight (without toner cartridge)●HP LaserJet 5000 print

Page 91 - 6 Transfer Charging

ENRemoving Assemblies 6-41 Tray 1 Roller1Open the Top Cover and remove the Toner Cartridge.2Facing the front of the printer, raise the green center ha

Page 92 - Functional Information

6-42 Removing and Replacing PartsENTray 2 Roller1 Remove the Paper Tray, and tilt the printer backwards, with the front of the printer facing up.2 De

Page 93 - Printer Subsystems

ENRemoving Assemblies 6-43 Paper Feed Roller Assembly1Remove the Top Cover (page 6-12), Left Side Cover (page 6-23), Main Gear Assembly (page 6-34), P

Page 94 - Power Supply System

6-44 Removing and Replacing PartsEN3 Remove the two machine screws in the center of the printer, under the Registration Assembly Roller Guide. See Fi

Page 95

ENRemoving Assemblies 6-45 Figure 6-36Paper Feed Roller Assembly (bottom view of printer)6Remove the Paper Feed Roller Assembly from the chassis, whil

Page 96

6-46 Removing and Replacing PartsENDC Controller Board and Power Supply This assembly contains two PCAs. One houses the DC Controller and the High-V

Page 97

ENRemoving Assemblies 6-47 Figure 6-37DC Controller Assembly (rear view of printer)Item ExplanationAMachine ScrewsBSelf-tapping ScrewsCLock Washer/Gro

Page 98 - DC Controller System

6-48 Removing and Replacing PartsENFigure 6-38 DC Controller Assembly (long screws)5 Remove the two screws (A) (Figure 6-38) located at the back of t

Page 99 - Laser and Scanner Drive

ENRemoving Assemblies 6-49 8The boards are linked by a ribbon cable and held onto the tray with four screws each. Carefully remove the ribbon cable th

Page 100 - Engine Test Print

6-50 Removing and Replacing PartsENPaper Feed Belt Assembly1 Remove the Top Cover (page 6-12), Left Cover (page 6-23), and Main Gear Assembly (page 6

Page 101

1-10 Printer DescriptionENEnvironmental Requirements Table 1-4. Printer and Toner Cartridge Environmental ConditionsItem Operating StorageTemperature

Page 102

ENRemoving Assemblies 6-51 Figure 6-41Paper Feed Belt Assembly (removed)NoteTo prevent damage to the high voltage contacts, the Feed Belt Assembly MUS

Page 103 - Formatter System

6-52 Removing and Replacing PartsENTray 1 Shaft1 Remove the Top Cover (page 6-12), Left and Right Side Covers (page 6-23), Pickup Gear Assembly (page

Page 104 - EconoMode

ENRemoving Assemblies 6-53 5Release the tabs of the gear on the left side of the shaft, outside the chassis, and slide the gear off.6Slide the shaft t

Page 105 - Input/Output

6-54 Removing and Replacing PartsENTray 2 Shaft1 Remove the Top Cover (page 6-12), Left and Right Side Covers (page 6-23), Pickup Gear Assembly (page

Page 106 - Random Access Memory (RAM)

ENRemoving Assemblies 6-55 Reassembly Steps:1Tip the printer back, so that the front faces up. 2Insert the shaft into the fitting on the right side. T

Page 107 - Page Protect

6-56 Removing and Replacing PartsENTray 1 Lift Plate1 Remove the Front Cover (page 6-18), Tray 1 Shaft (page 6-52), Top Cover (page 6-12), Left and R

Page 108 - Control Panel

ENRemoving Assemblies 6-57 Tray 1 Separation Pad1Rotate the Separation Pad 90o toward you, so that it is oriented up. 2Lift the assembly out of the sl

Page 109 - Image Formation System

6-58 Removing and Replacing PartsENPaper Guide1 Lift the green handle in the middle of the Registration Assembly.2 Release the Guide by freeing the e

Page 110

ENRemoving Assemblies 6-59 Paper Path Detect Sensor1Remove the Paper Tray. Remove the Top Cover (page 6-12), Left Side Cover (page 6-23), Pickup Gear

Page 111 - Toner Cartridge

6-60 Removing and Replacing PartsENFace Down Bin Full Sensor1 Remove the Top Cover (page 6-12), Rear Door/Rear Output Bin (page 6-10), and Left and R

Page 112 - Aluminum

HP LaserJet 5000, 5000 N, and 5000 GN PrintersService Manual _____________

Page 113 - Cleaning the Drum

ENPaper Specifications 1-11 Paper SpecificationsThe following tables show paper specifications for the printer.1. The printer supports a wide range of

Page 114 - Conditioning the Drum

ENRemoving Assemblies 6-61 Figure 6-50Detail of Bin Full SensorItem ExplanationAClips

Page 115 - Writing the Image

6-62 Removing and Replacing PartsENPower Connection1 Remove the Top Cover (page 6-12), Left Side Cover (page 6-23), and Rear Door / Rear Output Bin (

Page 116 - Developing the Image

ENRemoving Assemblies 6-63 Registration Assembly1Remove the Top Cover (page 6-12), Left Side Cover (page 6-23), Pickup Gear Assembly (page 6-36), and

Page 117 - Transferring the Image

6-64 Removing and Replacing PartsENFigure 6-53 Registration Assembly ClutchHint When reinstalling the clutch, orient the shaft with the flat spot up.

Page 118

ENRemoving Assemblies 6-65 Upper Delivery Assembly1Remove the Top Cover (page 6-12), Rear Door/Rear Output Bin (page 6-10), and Left and Right Side Co

Page 119 - Variable Fusing Temperature

6-66 Removing and Replacing PartsENFigure 6-55 Upper Delivery Assembly Tabs3 The Face Down Bin Full Sensor is on the left side of the Upper Delivery

Page 120 - Paper Feed System

ENRemoving Assemblies 6-67 Delivery Roller Removal1Remove the Top Cover (page 6-12) the Left and Right Side Covers (page 6-23), Rear door/Rear Output

Page 121 - Clutches and Sensors

6-68 Removing and Replacing PartsENFigure 6-57 Right Delivery Roller Tab5 The Lower Delivery Rollers may fall out. When you replace them, make sure t

Page 122 - Printing from Tray 1

ENRemoving Assemblies 6-69 Laser Scanner Assembly1Remove the Top Cover (page 6-12) and the Face Down Assembly Base (page 6-21). 2Facing the back of th

Page 123 - Figure 5-17 Tray 1 Pickup

6-70 Removing and Replacing PartsENMain Motor1 Remove the Main Gear Assembly (page 6-34).2 Remove the three screws securing the motor to the back of

Page 124 - Printing from Tray 2

1-12 Printer DescriptionEN1. The printer supports a wide range of media sizes. Check the printer softwarefor supported sizes. 2. Capacity may vary de

Page 125 - 5-34 Functional Information

ENRemoving Assemblies 6-71 Toner Cartridge Guides1Remove the Top Cover (page 6-12) and Left and Right Side Covers (page 6-23).2Release the “leading” t

Page 126 - 250-sheet Trays

6-72 Removing and Replacing PartsENPower Inlet Assembly1 Remove the Top Cover (page 6-12) and the Right Side Cover (page 6-23).2 Remove the Switch Ro

Page 127 - 5-36 Functional Information

ENOptional 500-sheet Tray Disassembly 6-73 Optional 500-sheet Tray Disassembly1Using a flathead screwdriver, release the locking tabs by pressing down

Page 128 - Paper Jam

6-74 Removing and Replacing PartsENFigure 6-63 500-sheet Tray (top view with covers removed)3 Remove the nine self-tapping screws.A Self-tapping scre

Page 129 - Duplexer

ENOptional 500-sheet Tray Disassembly 6-75 Tray Indicator Assembly1Remove the left front corner cover screw.2Remove the cover.3Remove the Tray Indicat

Page 130 - Paper Feed for the Duplexer

6-76 Removing and Replacing PartsENLeft Front Corner Cover Installation1 Install the Tray Indicator Assembly.2 Depress the indicator to ensure the Tr

Page 131

ENOptional 500-sheet Tray Disassembly 6-77 Paper Size Spring Assembly1Remove the Paper Size Spring Assembly by disengaging the locking tabs from the l

Page 132 - Duplexing Unit

6-78 Removing and Replacing PartsEND-Roller and Feed Roller Feed Roller Removal1 Pinch the Feed Roller Tab and slide it off of the shaft.D-Roller Rem

Page 133 - Uncurling Function

ENOptional 500-sheet Tray Disassembly 6-79 Gear Assembly and PCA 1Remove the Gear Assembly by removing the six small self-tapping screws.2Remove the 5

Page 134

6-80 Removing and Replacing PartsENPower Connector 1 Remove the Power Connector by removing the two screws (A).Figure 6-69 Removing the Power Connect

Page 135 - Paper Jam in the Duplexer

ENPaper Specifications 1-13 1. The printer supports a wide range of media sizes. Check the printer softwarefor supported sizes. 2. Capacity may vary d

Page 136 - Basic Sequence of Operation

ENOptional 500-sheet Tray Disassembly 6-81 Separation Roller 1Lift the Return Cover.2Pinch the Separation Roller Tab.3Slide the Separation Roller off

Page 137 - Period Timing Purpose Remark

6-82 Removing and Replacing PartsEN

Page 138 - Timing Diagram

ENOverview 7-1 7TroubleshootingOverview This chapter discusses the following:●Troubleshooting Process●Troubleshooting the Printing System●General Trou

Page 139 - 5-48 Functional Information

7-2 TroubleshootingENTroubleshooting ProcessThe troubleshooting process is a systematic approach that addresses the major problems first, then other

Page 140 - Replacing Parts

ENTroubleshooting Process 7-3 Image Quality(page 7-48)Does the print quality meet the customer’s expectations?This section gives Toner Cartridge check

Page 141 - User Installable Accessories

7-4 TroubleshootingENTroubleshooting Process Flow

Page 142

ENTroubleshooting Process 7-5

Page 143

7-6 TroubleshootingENTroubleshooting the Printing SystemPreliminary Operating ChecksPrior to troubleshooting a specific printer problem, you should e

Page 144 - Checking Memory Installation

ENTroubleshooting the Printing System 7-7 Power OnIt is important to have the printer’s Control Panel functional as soon as possible in the troublesho

Page 145

7-8 TroubleshootingENTable 7-3. No AC PowerCause ActionNo correct voltage present at the outlet. Plug the power cord into another AC circuit outlet.I

Page 146 - Required Tools

1-14 Printer DescriptionEN1. The printer supports a wide range of media sizes. Check the printer softwarefor supported sizes.Supported Types of Paper

Page 147 - Phillips Posidriv

ENTroubleshooting the Printing System 7-9 Engine TestThe engine test verifies that the print engine is functioning correctly. The Formatter PCA is com

Page 148

7-10 TroubleshootingENEngine Test Button LocationThe engine test verifies that the print engine is functioning correctly. The Formatter PCA is comple

Page 149 - Removing Covers

ENTroubleshooting the Printing System 7-11 DisplayThe Control Panel should display READY, OFFLINE, or POWERSAVE ON. For information about errors displ

Page 150

7-12 TroubleshootingENEvent LogUse the Event Log to diagnose and troubleshoot printer errors and intermittent failures. You can either display or pri

Page 151 - Top Cover

ENTroubleshooting the Printing System 7-13 Figure 7-2Event Log Page

Page 152 - C Rear screws

7-14 TroubleshootingENDisplay the Event LogIf the printer cannot print or move any paper, follow these steps to display the Event Log.1 Press [Menu]

Page 153

ENTroubleshooting the Printing System 7-15 The Event Log may record errors in a different format than the Control Panel Display. For example, should a

Page 154

7-16 TroubleshootingENPrinter MessagesThe following table explains messages that might display on the printer’s Control Panel. Alphabetical printer m

Page 155 - Item Explanation

ENTroubleshooting the Printing System 7-17 BAD OPT TRAY CONNECTIONThe optional tray is not connected properly.1. Re-install the optional tray.2. Make

Page 156 - Toner Cartridge Door Assembly

7-18 TroubleshootingENDISK FILE OPERATION FAILEDThe requested operation could not be performed. You might have attempted an illegal operation, such a

Page 157 - Tray 1 Guide

ENPaper Specifications 1-15 Guidelines for Using PaperFor best results, use conventional 20 lb (75 g/m2) paper. Make sure the paper is of good quality

Page 158

ENTroubleshooting the Printing System 7-19 FLASH FILESYSTEM IS FULLThe flash DIMM is full. 1. Delete files from the Flash DIMM or add another DIMM. 2.

Page 159 - Front Cover Pins

7-20 TroubleshootingENINSTALL TRAY xThe printer is unable to print the current job because the specified tray (x) is open or not inserted correctly.

Page 160 - Locking Tabs

ENTroubleshooting the Printing System 7-21 MEMORY FULL STORED DATA LOSTThere is no available memory in the printer. The current job might not print co

Page 161 - Locator Pins

7-22 TroubleshootingENPERFORM PRINTER MAINTENANCETo ensure optimum print quality, the printer prompts the customer to have routine maintenance perfor

Page 162 - Left and Right Side Covers

ENTroubleshooting the Printing System 7-23 RAM DISK IS WRITE PROTECTEDThe RAM disk is protected, and no new files can be written to it.Disable the wri

Page 163 - Tray 1 Inner Cover

7-24 TroubleshootingENTRAY x LOAD [TYPE] [SIZE]One of the following occurred:There is no paper loaded in the specified tray, or the paper is not the

Page 164

ENTroubleshooting the Printing System 7-25 USE [TYPE][SIZE] INSTEAD?If the requested paper size or type is not available, the printer asks if it shoul

Page 165 - Corner Cover Screws

7-26 TroubleshootingENTable 7-6. Numerical Printer MessagesControl Panel MessageEvent Log MessageExplanation Recommended Action13.x PAPER JAM [LOCATI

Page 166 - Removing Assemblies

ENTroubleshooting the Printing System 7-27 13.5 PAPER JAM13.05 Paper delay jam at Fuser.For 13.5 and 13.6: 1. Check the Transfer Roller and Small Medi

Page 167 - Transfer Guide

7-28 TroubleshootingEN13.20 PAPER JAM13.20 or 13.32Paper stopped jam in the paper path.For 13.20 and 13.21: 1. Check the entire paper path for obstru

Page 168 - Cleaning Brush

1-16 Printer DescriptionENNote Do not use letterhead paper that is printed with low-temperature inks, such as those used in some types of thermograph

Page 169 - Screw driver lifting point

ENTroubleshooting the Printing System 7-29 22 EIO x BUFFER OVERFLOWalternates withPRESS GO TOCONTINUEToo much data was sent to the EIO card in the spe

Page 170 - Ribbon Cable

7-30 TroubleshootingEN40 BAD SERIAL TRANSMISSIONalternates withPRESS GO TOCONTINUEThe printer encountered an error while transferring data from the c

Page 171 - Top Margin Adjustment

ENTroubleshooting the Printing System 7-31 41.3 UNEXPECTED PAPER SIZEThe paper size you are trying to print is not the same as the settings for the tr

Page 172 - Location of VR401

7-32 TroubleshootingEN50.x FUSER ERRORA Fuser error has occurred. X Description1 Low Fuser temperature.2 Fuser warm up service.3 High Fuser temperatu

Page 173 - Grounding Screw

ENTroubleshooting the Printing System 7-33 51.x PRINTER ERRORA loss of beam detect occurred.X Description1 Beam detect error.2 Laser error.1. Press [G

Page 174 - Engagement Arm

7-34 TroubleshootingEN53.xy.zz PRINTER ERRORThere is a memory error with an accessory. The DIMM that caused the error will not be used. Values of x,

Page 175 - Pickup Gear Assembly

ENTroubleshooting the Printing System 7-35 55 PRINTER ERRORalternates withPRESS GO TOCONTINUEAn internal communication error occurred.1. Press [Go]. T

Page 176 - Wire Clip

7-36 TroubleshootingEN62.xPRINTER ERRORThere is a problem with the printer’s memory. The x value refers to the location of the problem:0 = Internal m

Page 177 - Tray 1 Pickup Solenoid

ENTroubleshooting the Printing System 7-37 68 NVRAM FULL CHECK SETTINGSAn error occurred in the printer’s nonvolatile memory (NVRAM) and one or more p

Page 178 - Power Cables

7-38 TroubleshootingEN79.xxxxPRINTER ERRORThe printer detected an error. The numbers (xxxx) indicate the specific type of error. 1. Turn the printer

Page 179 - Formatter Assembly

ENPaper Specifications 1-17 Paper Weight Equivalence TableUse this table to determine approximate equivalent points in weight specifications other tha

Page 180 - Tray 1 Roller

ENTroubleshooting the Printing System 7-39 8x.yyyyThe EIO accessory in slot x has encountered a critical error as specified by yyyy.X Description1 EIO

Page 181 - Bushings

7-40 TroubleshootingENGeneral Paper Path TroubleshootingPaper jams occur in the printer when paper does not either reach or clear a photosensor along

Page 182 - Paper Feed Roller Assembly

ENTroubleshooting the Printing System 7-41 Is the customer loading the paper trays correctly?Observe the customer loading paper. Do not fan paper. Ref

Page 183

7-42 TroubleshootingENPaper Path TestTo perform a Paper Path Test:1 Press [Menu] until INFORMATION MENU appears2 Press [Item] until PRINT PAPER PATH

Page 184

ENTroubleshooting the Printing System 7-43 Information PagesFrom the printer’s control panel you can print pages that give details about the printer a

Page 185

7-44 TroubleshootingENFigure 7-4 Menu Map

Page 186 - Lock Washer/Grounding Wire

ENTroubleshooting the Printing System 7-45 Configuration PageUse the Configuration Page to view current printer settings, to help troubleshoot printer

Page 187 - Long Screws

7-46 TroubleshootingENFigure 7-5 Configuration Page

Page 188 - DC Controller PCA

ENTroubleshooting the Printing System 7-47 Verify installed optionsUnder “Installed Personalities” on the Configuration page, look for options such as

Page 189 - Paper Feed Belt Assembly

7-48 TroubleshootingENImage QualityWhen you are working with customers, obtain a print sample before you begin troubleshooting their printer. Ask the

Page 190 - Use Caution

1-18 Printer DescriptionENLabelsCAUTION To avoid damaging the printer, use only labels recommended for use in laser printers.If you have problems pri

Page 191 - Locking Tab

ENTroubleshooting the Printing System 7-49 Use the following list to ensure that the Toner Cartridge is still operable.●Ensure that the Toner Cartridg

Page 192 - Tray 1 Release Tabs

7-50 TroubleshootingENImage DefectsThe quality of the printer’s output is subject to the judgment of the user. This section of the manual helps you d

Page 193 - Solenoid Arm

ENTroubleshooting the Printing System 7-51 Table 7-9. Black Lines (perpendicular path)Possible Cause ActionDefective Toner Cartridge.Inspect the Toner

Page 194 - Direction to Orient Shaft

7-52 TroubleshootingENHigh voltage power supply circuit is defective (not supplying the correct negative voltage).Replace the High Voltage Power Supp

Page 195 - Paper Sensor Flag Slot

ENTroubleshooting the Printing System 7-53 Connectors between the Laser/Scanner unit and DC Controller are not seated properly or are defective.Inspec

Page 196 - Tray 1 Separation Pad

7-54 TroubleshootingENEmpty or defective Toner Cartridge.1. If unsure, weigh the cartridge:• Full weight = 1880 grams (66.3 oz)• Empty weight = 1450

Page 197 - End Pins

ENTroubleshooting the Printing System 7-55 DC Controller PCA is defective. The DC Controller supplies the proper voltage to the High Voltage Power Sup

Page 198 - Paper Path Detect Sensor

7-56 TroubleshootingENDirty or deformed Transfer Roller.Replace the Transfer Roller.See also “Dropouts” on page 7-60.Table 7-13. Character VoidsPossi

Page 199 - Face Down Bin Full Sensor

ENTroubleshooting the Printing System 7-57 Bad Transfer Roller. If the Transfer Roller has finger oils on its surface, is dirty or worn out, this prob

Page 200

7-58 TroubleshootingENTable 7-15. CurlPossible Cause ActionPaper does not meet printer specifications or is stored improperly.1. Print a few more pag

Page 201 - Power Connection

ENPaper Specifications 1-19 EnvelopesEnvelope ConstructionEnvelope construction is critical. Envelope fold lines can vary considerably, not only betwe

Page 202 - Screw location

ENTroubleshooting the Printing System 7-59 Table 7-16. Dirt on BackPossible Cause ActionDirt inside printer (Tray Separation Roller, Feed Roller, Tran

Page 203 - Stabilizer

7-60 TroubleshootingENPoor connection of cables to the Laser Scanner.Reseat the cables connected to the Laser Scanner.Poor connection of cables to th

Page 204 - Delivery Roller

ENTroubleshooting the Printing System 7-61 Paper does not meet specifications. The paper moisture content, conductivity, or surface finish may not wor

Page 205

7-62 TroubleshootingENEconoMode is on. EconoMode saves toner by reducing the dot density. This may appear to be a print quality problem in some cases

Page 206 - Lower Delivery Rollers

ENTroubleshooting the Printing System 7-63 High Voltage Power Supply PCA is defective.Replace the High Voltage Power Supply PCA.DC Controller PCA is d

Page 207

7-64 TroubleshootingENWrong toner density setting.From the Print Quality Menu on the Control Panel, adjust the toner density setting. Make sure Econo

Page 208 - Laser Scanner Assembly

ENTroubleshooting the Printing System 7-65 Table 7-22. Horizontal White LinesPossible Cause ActionLack of toner or faulty Toner Cartridge.Redistribute

Page 209 - Main Motor

7-66 TroubleshootingENPoor contact to the Engine Controller Board.1. Clean the contacts if they are dirty. If the problem remains after cleaning, or

Page 210 - Leading Tab

ENTroubleshooting the Printing System 7-67 Table 7-25. Repetitive DefectsPossible Cause ActionToner Cartridge is damaged. The circumference of the pho

Page 211 - Grounding Wire Screw

7-68 TroubleshootingENTable 7-26. SkewPossible Cause ActionPaper does not meet printer specifications or is stored improperly.1. Print a few more pag

Page 212 - C Front cover

1-20 Printer DescriptionENEnvelopes with Adhesive Strips or FlapsEnvelopes with a peel-off adhesive strip or with more than one flap that folds over

Page 213 - A Self-tapping screws

ENTroubleshooting the Printing System 7-69 Wrong Fuser setting for paper type.From the Paper Handling Menu on the Control Panel, change the Fuser Mode

Page 214 - B Tray Indicator Assembly

7-70 TroubleshootingENPaper does not meet printer specifications or is stored improperly.1. Print a few more pages to see if the problem corrects its

Page 215 - C Lower Limit Stop

ENTroubleshooting the Printing System 7-71 Table 7-30. Vertical DotsPossible Cause ActionDirty static eliminator teeth.Clean the static eliminator.Poo

Page 216 - A Paper Size Spring Assembly

7-72 TroubleshootingENRepetitive Defect RulerRepetitive print defects usually are associated with a specific roller within the printer or the Toner C

Page 217 - D-Roller and Feed Roller

ENTroubleshooting the Printing System 7-73 Figure 7-6Repetitive Defect Ruler

Page 218 - C Machine Screws

7-74 TroubleshootingENImage System Troubleshooting Half Self-Test Functional CheckThe electrophotographic process can be subdivided into the followi

Page 219 - Power Connector

ENTroubleshooting the Printing System 7-75 Drum Rotation Functional CheckThe photosensitive drum, located in the Toner Cartridge, must rotate for the

Page 220 - B Return Cover

7-76 TroubleshootingENInterface TroubleshootingThis section provides an overview of the printer’s interface requirements.Communications CheckNote Com

Page 221

ENTroubleshooting the Printing System 7-77 Figure 7-7JetDirect Configuration PageNetwork statisticsI/O card statusIP addressNode name Novell status

Page 222 - Troubleshooting

7-78 TroubleshootingENJetDirect Configuration●If the EIO JetDirect Card has successfully powered up and completed its internal diagnostics, the I/O C

Page 223 - Troubleshooting Process

Hewlett-Packard Company11311 Chinden BoulevardBoise, Idaho 83714 U.S.A.© Copyright Hewlett-Packard Company 1998All Rights Reserved. Reproduction, adap

Page 224

ENPaper Specifications 1-21 Card Stock Construction●Smoothness: 36-53 lb (135-199 g/m2) card stock should have a smoothness rating of 100-180 Sheffiel

Page 225 - Troubleshooting Process Flow

ENReference Diagrams 7-79 Reference DiagramsLocations of ComponentsFigure 7-8Paper Path

Page 226

7-80 TroubleshootingENFigure 7-9 250-sheet Paper Feeder

Page 227 - Preliminary Operating Checks

ENReference Diagrams 7-81 Figure 7-10250-sheet Paper Feeder

Page 228 - Power On

7-82 TroubleshootingENFigure 7-11 Tray 2 Paper Path

Page 229 - Cause Action

ENReference Diagrams 7-83 Figure 7-12500-sheet Paper Feeder

Page 230 - Engine Test

7-84 TroubleshootingENFigure 7-13 500-sheet Paper Feeder

Page 231 - Printing an Engine Test

ENReference Diagrams 7-85 Figure 7-14Duplexing Unit

Page 232

7-86 TroubleshootingENFigure 7-15 Duplexing Unit

Page 233 - Event Log

ENReference Diagrams 7-87 Figure 7-16Duplexing Unit

Page 234 - Event Log Page

7-88 TroubleshootingENSensors and SignalsThe drawing below shows key components, sensors, and switches that control the operation of the printer. The

Page 235 - Interpret the Event Log

1-22 Printer DescriptionENSafety InformationLaser Safety StatementThe Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Adm

Page 236

ENReference Diagrams 7-89 Figure 7-18Paper Path (dashed lines represent duplexer path)

Page 237 - Printer Messages

7-90 TroubleshootingENTable 7-32. Table 1 Sensors and SignalsSensor NameCL405 Registration roller clutchCL406 Feed roller clutchPS301 Tray 2 paper se

Page 238

ENReference Diagrams 7-91 SW401 Top cover switchSW403 Tray 2 paper size switch 1SW404 Tray 2 paper size switch 2SW405 Tray 2 paper size switch 3SW1601

Page 239

7-92 TroubleshootingENFigure 7-19 Location of Sensors and Switches

Page 240

ENReference Diagrams 7-93 Figure 7-20Duplexer Sensors and SwitchesReversing unit paper sensorDeflector drive solenoidRefeed paper sensorSide registrat

Page 241 - <number>

7-94 TroubleshootingENFigure 7-21 Motors

Page 242

ENReference Diagrams 7-95 Figure 7-22Motors (Duplexing unit)

Page 243

7-96 TroubleshootingENFigure 7-23 Connectors

Page 244

ENReference Diagrams 7-97 Figure 7-24Connectors (Duplexing Unit and 250-sheet Paper Feeder)

Page 245

7-98 TroubleshootingENFigure 7-25 PCA’s

Page 246

ENSafety Information 1-23 FCC RegulationsThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to

Page 247

ENReference Diagrams 7-99 Figure 7-26PCA (Duplexing Unit)

Page 248

7-100 TroubleshootingENFigure 7-27 Clutches and Solenoids

Page 249 - PROTECT=AUTO

ENReference Diagrams 7-101 Figure 7-28Clutches and Solenoids (Duplexing Unit)

Page 250

7-102 TroubleshootingENFigure 7-29 Switches

Page 251

ENReference Diagrams 7-103 Figure 7-30Switches (500-sheet Paper Feeder)

Page 252

7-104 TroubleshootingENFigure 7-31 DC Controller Board Test Points and Switches

Page 253

ENReference Diagrams 7-105 Figure 7-32250-sheet Paper Feeder Sensors

Page 254

7-106 TroubleshootingEN

Page 255

ENReference Diagrams 7-107 DC Controller PCA Inputs and Outputs Figure 7-33DC Controller PCA I/O (1 of 4)

Page 256

7-108 TroubleshootingENFigure 7-34 DC Controller PCA I/O (2 of 4)

Page 257

1-24 Printer DescriptionENLaser statement for FinlandLuokan 1 laserlaiteKlass 1 Laser ApparatHP LaserJet 5000, 5000 N, 5000 GN -laserkirjoitin on käy

Page 258

ENReference Diagrams 7-109 Figure 7-35DC Controller PCA I/O (3 of 4)

Page 259

7-110 TroubleshootingENFigure 7-36 DC Controller PCA I/O (4 of 4)

Page 260

ENOverview 8-1 8Parts and DiagramsOverviewThe figures in this chapter identify and locate the printer’s major subassemblies and replacement parts. Thi

Page 261 - Paper Specifications Guide

8-2 Parts and DiagramsENHow To Use the Parts Lists and DiagramsThe figures in this chapter illustrate the major subassemblies in the printer and thei

Page 262 - Problem Action

ENHow To Use the Parts Lists and Diagrams 8-3 Contact your local HP Parts Coordinator for other local phone numbers.NoteParts that have no item number

Page 263 - Paper Path Test

8-4 Parts and DiagramsENAccessories and SuppliesThe following items are available through your local authorized HP dealer. To find a dealer near you,

Page 264 - Information Pages

ENAccessories and Supplies 8-5 Serial Cables9-9 pin serial cable (male/female)9-25 pin serial cable (male/female)C2932AC2933ASerial Adapter25-9 pin ad

Page 265 - Figure 7-4 Menu Map

8-6 Parts and DiagramsENCommon Hardware and Replacement CablesTable 8-2. Screws Used in the PrinterDescription Part No.Screw, M4x10 Pan Head Tapping

Page 266 - Configuration Page

ENIllustrations and Parts Lists 8-7 Illustrations and Parts ListsUpper Delivery Roller AssemblyPaper Feed Belt AssemblyPaper Feed Roller AssemblyDC Co

Page 267 - Figure 7-5 Configuration Page

8-8 Parts and DiagramsENFigure 8-1 Assembly Location DiagramFuserRegistration Roller AssemblyPaper TrayPaper Pickup Roller AssemblyToner CartridgeTab

Page 268 - Verify installed options

ENSafety Information 1-25 Varning!Om laserprinterns skyddshölje öppnas då apparaten är i funktion, utsättas användaren för osynlig laserstrålning. Bet

Page 269 - Image Quality

ENIllustrations and Parts Lists 8-9 Paper Feed Roller AssemblyRG5-3522-000CN Figure 8-11Paper Feed Belt RG5-3526-000CN Figure 8-10Registration Roller

Page 270

8-10 Parts and DiagramsENFigure 8-2 External Covers and Panels4125376ABCDFEGHI8ABC6910Table 8-5. External Covers and PanelsItem No. Part No. Quantity

Page 271 - Image Defects

ENIllustrations and Parts Lists 8-11 1C RB2-1772-000CN 1 Tray 1 Leaf Spring2 RG5-3548-000CN 1 Tray 1 Paper Guide3 RG5-3549-000CN 1 Front Cover Assembl

Page 272

8-12 Parts and DiagramsENFigure 8-3 Upper Cover Assembly 31245Table 8-6. Top Cover AssemblyItem No. Part No. Quantity Description1 RG5-3604-000CN 1 C

Page 273 - Possible Cause Action

ENIllustrations and Parts Lists 8-13 3 RG5-3556-000CN 1 Toner Cartridge Door Assembly4 RB2-1759-000CN 1 Control Panel Leaf Spring5 RB2-1906-000CN 1 Cl

Page 274

8-14 Parts and DiagramsENFigure 8-4 Internal Components (1 of 4)Cables are listed in Table 8-3 on page 8-6.12345678910111213141516171819202122Screws:

Page 275

ENIllustrations and Parts Lists 8-15 2 RG5-3553-000CN 1 Rear Door Sensor Assembly3 RG5-3585-000CN 1 Tray 1 Separation Pad with Spring4 RH7-5195-000CN

Page 276

8-16 Parts and DiagramsENFigure 8-5 Internal Components (2 of 4)1245678910111213141516171819202122232425Screws M4x10, Tapping, Pan Head unless otherw

Page 277 - Table 7-13. Character Voids

ENIllustrations and Parts Lists 8-17 Table 8-8. Internal Components (2 of 4)Item No. Part No. Quantity Description1 RS5-1392-000CN 2 Tray 1 and 2 Pick

Page 278

8-18 Parts and DiagramsENFigure 8-6 Internal Components (3 of 4)12567893410

Page 279 - Table 7-15. Curl

1-26 Printer DescriptionENEnvironmental Product StewardshipProtecting the EnvironmentHewlett-Packard Company is committed to providing quality produc

Page 280

ENIllustrations and Parts Lists 8-19 Table 8-9. Internal Components (3 of 4)Item No. Part No. Quantity Description1 RG5-3525-000CN 1 Transfer Guide As

Page 281 - Table 7-18. Dropouts

8-20 Parts and DiagramsENFigure 8-7 Internal Components (4 of 4)12345

Page 282 - HP LaserJet Printer

ENIllustrations and Parts Lists 8-21 Table 8-10. Internal Components (4 of 4)Item No. Part No. Quantity Description1 RG5-3579-000CN 1 Transfer Roller

Page 283 - 7-62 Troubleshooting

8-22 Parts and DiagramsENFigure 8-8 Upper Delivery AssemblyTable 8-11. Upper Delivery AssemblyItem No. Part No. Quantity Description1 RG5-3542-000CN

Page 284

ENIllustrations and Parts Lists 8-23 Figure 8-9Tray 2 Paper Pickup Roller Assembly123456789Table 8-12. Tray 2 Paper Pickup Roller AssemblyItem No. Par

Page 285 - 7-64 Troubleshooting

8-24 Parts and DiagramsENFigure 8-10 Paper Feed Belt Assembly123456789101112

Page 286

ENIllustrations and Parts Lists 8-25 Table 8-13. Paper Feed Belt AssemblyItem No. Part No. Quantity Description1 RG5-3526-000CN 1 Paper Feed Belt Asse

Page 287 - Table 7-24. Loose Toner

8-26 Parts and DiagramsENFigure 8-11 Paper Feed Assembly12345

Page 288

ENIllustrations and Parts Lists 8-27 Table 8-14. Paper Feed AssemblyItem No. Part No. Quantity Description1 RG5-3522-000CN 1 Paper Feed Roller Assembl

Page 289 - Table 7-27. Toner Smear

8-28 Parts and DiagramsENFigure 8-12 Registration Roller Assembly1

Page 290

ENOverview 2-1 2Service ApproachOverviewThis chapter discusses the following:●Service Approach●Parts and Supplies●Warranty Statement

Page 291

ENIllustrations and Parts Lists 8-29 Table 8-15. Registration Roller AssemblyItem No. Part No. Quantity Description1 RG5-3524-000CN 1 Registration Rol

Page 292

8-30 Parts and DiagramsENFigure 8-13 250-sheet Tray12354

Page 293 - Repetitive Defect Ruler

ENIllustrations and Parts Lists 8-31 Table 8-16. 250-sheet TrayItem No. Part No. Quantity Description1 C4116A 1 250-sheet Universal Paper Tray2 RB2-20

Page 294 - Figure 7-6

8-32 Parts and DiagramsENFigure 8-14 Main Drive Assembly1234

Page 295

ENIllustrations and Parts Lists 8-33 Table 8-17. Main Drive AssemblyItem No. Part No. Quantity Description1 RG5-3543-000CN 1 Main Gear Assembly2 RB2-1

Page 296

8-34 Parts and DiagramsENFigure 8-15 Pickup Drive Assembly123Table 8-18. Pickup Drive AssemblyItem No. Part No. Quantity Description1 RG5-3544-000CN

Page 297 - Interface Troubleshooting

ENIllustrations and Parts Lists 8-35 Figure 8-16PCA Assembly Locations123Table 8-19. PCA Assembly LocationsItem No. Part No. Quantity Description1 RG5

Page 298

8-36 Parts and DiagramsENFigure 8-17 Printer Controller Assembly123Table 8-20. Printer Controller AssemblyItem No. Part No. Quantity Description1 RH2

Page 299 - HP JetDirect

ENIllustrations and Parts Lists 8-37 Figure 8-18Fuser1Table 8-21. FuserItem No. Part No. Quantity Description1 RG5-3528-000CN 1 Fuser (100 - 120 V)1 R

Page 300 - Reference Diagrams

8-38 Parts and DiagramsENFigure 8-19 500-sheet Feeder108117651231394111212

Page 301 - 7-80 Troubleshooting

2-2 Service ApproachENService ApproachRepair of the printer normally begins with use of the printer’s internal diagnostics in conjunction with the tr

Page 302 - 250-sheet Paper Feeder

ENIllustrations and Parts Lists 8-39 Table 8-22. 500-sheet FeederItem No. Part No. Quantity Description1 RB2-3211-000CN 1 Right Mount2 RB2-3235-000CN

Page 303 - Figure 7-11 Tray 2 Paper Path

8-40 Parts and DiagramsENFigure 8-20 500-sheet Feeder958213746

Page 304 - 500-sheet Paper Feeder

ENIllustrations and Parts Lists 8-41 Table 8-23. 500-sheet FeederItem No. Part No. Quantity Description1 RG5-4213-000CN 1 Upper Contact Cable2 RG5-421

Page 305 - 7-84 Troubleshooting

8-42 Parts and DiagramsENAlphabetical Parts List Description Part Number Table Number and Page250-sheet Universal Paper Tray C4116A Table 8-16 on p

Page 306 - Figure 7-14

ENIllustrations and Parts Lists 8-43 Feeder Controller PCA Assembly, 500-sheet FeederRG5-4211-000CN Table 8-23 on page 8-41Flat Cable RH2-5337-000CN T

Page 307 - Figure 7-15 Duplexing Unit

8-44 Parts and DiagramsENLower Delivery Roller Spring RB1-6252-000CN Table 8-9 on page 8-19Lower Delivery Shaft Gear RS6-0357-000CN Table 8-7 on page

Page 308 - Figure 7-16

ENIllustrations and Parts Lists 8-45 Rear Door Sensor Assembly RG5-3553-000CN Table 8-7 on page 8-14Registration Roller Assembly RG5-3524-000CN Table

Page 309 - Sensors and Signals

8-46 Parts and DiagramsENStatic Charge Eliminator RB2-1981-000CN Table 8-11 on page 8-22Switch Rod RB2-1731-000CN Table 8-8 on page 8-17Tension Sprin

Page 310 - Figure 7-18

ENIllustrations and Parts Lists 8-47 Numerical Parts ListPart Number Description Table Number and PageC3974-69001 Formatter AssemblyC4116A 250-sheet

Page 311 - Sensor Name

8-48 Parts and DiagramsENRB2-1781-000CN Paper Sensor Lever Table 8-7 on page 8-14RB2-1782-000CN Paper Sensor Lever Table 8-7 on page 8-14RB2-1783-000

Page 312

ENParts and Supplies 2-3 Parts and SuppliesOrdering InformationField replaceable and accessory part numbers are found in Chapter 8 of this manual. Rep

Page 313 - 7-92 Troubleshooting

ENIllustrations and Parts Lists 8-49 RB2-1989-000CN Left Bushing Lower Delivery Roller Table 8-7 on page 8-14RB2-1990-000CN Grounding Plate Table 8-7

Page 314

8-50 Parts and DiagramsENRG5-3519-000CN Tray 1 Pickup Roller Assembly Table 8-8 on page 8-17RG5-3520-000CN Tray 1 Paper Guide Plate Assembly Table 8-

Page 315 - Figure 7-21 Motors

ENIllustrations and Parts Lists 8-51 RH2-5338-000CN Cable, Ribbon, from Paper PCA to ControllerFigure 8-4 on page 8-14RH3-2195-000CN Power Supply (100

Page 316 - Motors (Duplexing unit)

8-52 Parts and DiagramsEN

Page 317 - Figure 7-23 Connectors

ENIndex1 IndexNumerics500-sheet Feeder PCA, removing and replacing 6-81500-sheet Tray, disassembly 6-74AAC/DC power distribution 5-3accessories 8-4

Page 318 - Figure 7-24

Index 2 ENHheavy paper 1-20II/O menu 3-24imagedeveloping 5-25transferring 5-26writing 5-24Image Formation System 5-18photosensitive drum 5-21image

Page 319 - Figure 7-25 PCA’s

ENIndex3 Print Quality menu 3-10printerfeatures 1-2messages 7-16model numbers 1-5serial numbers 1-5subsystems 5-2testing 3-35weight 1-9printingengi

Page 320 - PCA (Duplexing Unit)

Index 4 ENTray Indicator Assembly, removing and replacing 6-76troubleshooting 7-1configuration page 7-46display 7-11engine test 7-9Event Log 7-12fl

Page 321 - 7-100 Troubleshooting

2-4 Service ApproachENHelpful Documentation Table 2-1 lists part numbers to order documentation.Table 2-1. Helpful DocumentationItem Description or

Page 322 - Figure 7-28

ENContents 1Contents1 Printer DescriptionOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Printer Fe

Page 323 - Figure 7-29 Switches

ENParts and Supplies 2-5 Phone Numbers for Ordering●SMO (Support Materials Organization)1-800-227-8164 (U.S. only)●SME (Support Materials Europe)(49 7

Page 324 - Figure 7-30

2-6 Service ApproachENHP FIRSTHP FIRST (Fax Information Retrieval Support Technology) is a phone-in fax service that provides technical information f

Page 325 - 7-104 Troubleshooting

ENParts and Supplies 2-7 North American Response Center (NARC)The North American Response Center (NARC) is available to assist service technicians. Th

Page 326 - Figure 7-32

2-8 Service ApproachENToner Cartridge InformationThe Toner Cartridge is designed to simplify replacement of the major “consumable” parts. The Toner C

Page 327 - 7-106 Troubleshooting

ENWarranty Statement 2-9 Warranty StatementThis warranty gives specific legal rights. There may also be other rights which vary from area to area. Ref

Page 328 - Figure 7-33

2-10 Service ApproachEN

Page 329 - 7-108 Troubleshooting

ENOverview 3-1 3Printer OperationOverviewThis chapter discusses the following:●Using the Control Panel●Control Panel Menus●Service Mode●Testing the Pr

Page 330 - Figure 7-35

3-2 Printer OperationENUsing the Control PanelControl Panel LayoutThe printer’s Control Panel consists of the following:Figure 3-1 Control Panel Layo

Page 331 - 7-110 Troubleshooting

ENUsing the Control Panel 3-3 Control Panel KeysTable 3-2. Control Panel KeysKey Function[Go]●Places the printer either online or offline.●Prints any

Page 332 - Parts and Diagrams

3-4 Printer OperationENSettings and DefaultsThe printer makes most printing decisions based on either temporary settings or permanent defaults. Note

Page 333 - Ordering Consumables

2 ContentsEN3 Printer OperationOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Using the Control

Page 334

ENControl Panel Menus 3-5 Control Panel MenusPress [Menu] for access to all Control Panel menus. When additional trays or other accessories are instal

Page 335 - Accessories and Supplies

3-6 Printer OperationENInformation MenuThis menu contains printer information pages that give details about the printer and its configuration. To pri

Page 336

ENControl Panel Menus 3-7 Paper Handling MenuWhen paper handling settings are correctly configured through the Control Panel, you can print by choosin

Page 337 - Table 8-3. Replaceable Cables

3-8 Printer OperationENTRAY 4 TYPE=PLAINFor supported paper types see page 1-14.This item appears only when a fourth paper tray is installed. Set the

Page 338 - Illustrations and Parts Lists

ENControl Panel Menus 3-9 CONFIGURE FUSER MODE MENU=NONOYESConfigure the fuser mode associated with each paper type. (This is only necessary if you ar

Page 339

3-10 Printer OperationENPrint Quality MenuSome items in this menu can be accessed from a software application, or from the printer driver (if the app

Page 340

ENControl Panel Menus 3-11 RET=MEDIUM OFFLIGHTMEDIUMDARKUse the printer’s Resolution Enhancement technology (REt) setting to produce print with smooth

Page 341

3-12 Printer OperationENTONER DENSITY=3 12345Lighten or darken the print on the page by changing the toner density setting. The settings range from 1

Page 342

ENControl Panel Menus 3-13 Printing MenuSome items in this menu can be accessed from a software application, or from the printer driver (if the approp

Page 343 - (English)

3-14 Printer OperationENUNIT OF MEASURE=INCHES(110 V printers)orMILLIMETERS(220 V printers)INCHESMILLIMETERSThis item appears only when CONFIGURE CUS

Page 344 - Assembly

ENContents 35 Functional InformationOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Printer Subsyste

Page 345

ENControl Panel Menus 3-15 PCL FONTSOURCE=INTERNALINTERNALSOFTSLOT 1, 2, or 3INTERNAL: Internal fonts.SOFT: Permanent soft fonts.SLOT 1, 2, or 3: Font

Page 346

3-16 Printer OperationENCOURIER=REGULAR REGULARDARKSelect the version of Courier font to use:REGULAR: The internal Courier font available on the HP L

Page 347

ENControl Panel Menus 3-17 Configuration MenuItems in this menu affect the printer’s behavior. Configure the printer according to your printing needs.

Page 348

3-18 Printer OperationENRESOURCE SAVE=OFFOFFONAUTO(8 MB total is required to see this message.)Dedicate printer memory to save each language’s perman

Page 349

ENControl Panel Menus 3-19 PS MEMORY=400K0K and up(This value depends on the amount of installed memory. 8 MB total is required to see this message.)T

Page 350

3-20 Printer OperationENAUTO CONTINUE=ONONOFFDetermine how the printer reacts to errors.ON: If an error occurs that prevents printing, the message wi

Page 351

ENControl Panel Menus 3-21 MOPIER MODE=STANDARDSTANDARDENHANCEDOFFDetermine how the mopier functions behave. This item appears only when there is at l

Page 352

3-22 Printer OperationENRAM DISK SIZE=xxxK0K and up(This value depends on the amount of installed memory.)Determine the size of the RAM disk. This it

Page 353

ENControl Panel Menus 3-23 MAINTENANCE MESSAGE=OFFOFFThis item appears only after the PERFORM PRINTER MAINTENANCE message displays.OFF: The PERFORM PR

Page 354

3-24 Printer OperationENI/O MenuItems in the I/O (input/output) Menu affect the communication between the printer and the computer.Table 3-9. I/O Men

Page 355

4 ContentsEN6 Removing and Replacing PartsOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1User In

Page 356

ENControl Panel Menus 3-25 I/O BUFFER SIZE=100K10K and up This item appears only when I/O BUFFER=ON. Specify the amount of memory for I/O buffering. T

Page 357

3-26 Printer OperationENSERIAL ROBUST XON=ONONOFFThis item appears only when SERIAL PACING=XON/XOFF. Select the method for generating XONs.ON: The pr

Page 358

ENControl Panel Menus 3-27 EIO Menu (Networked Printers)EIO (Enhanced Input/Output) Menus depend on the particular accessory product installed in an E

Page 359 - 8-28 Parts and Diagrams

3-28 Printer OperationENCFG TCP/IP=NO NOYESNO: The TCP/IP Menu is not accessible.YES: The TCP/IP Menu appears. In the TCP/IP Menu, you can specify BO

Page 360

ENControl Panel Menus 3-29 Resets MenuUse this menu with caution. You can lose buffered page data or printer configuration settings when you select th

Page 361

3-30 Printer OperationENService ModeService Mode should be used only by authorized service personnel. While in Service Mode, you can:●Verify and set

Page 362 - 2 RB2-2037-000CN 1 Tray Cover

ENService Mode 3-31 Service MenuFigure 3-2Service MenuSetting the Page Count, Maintenance Count, and Serial NumberThe page count and serial numbers ar

Page 363

3-32 Printer OperationENPage CountThe page count stored in NVRAM and displayed on the Configuration Page printout represents the number of pages whic

Page 364 - 3 RH7-1356-000CN 1 Main Motor

ENService Mode 3-33 Table 3-12. Changing the Page CountKey Press Display DescriptionSERVICE MODE[Menu+] SERVICE MENUEnter the SERVICE MENU.[Item+] PAG

Page 365

3-34 Printer OperationENMaintenance Page CountThe maintenance page count should be reset only after a maintenance kit has been installed. This will r

Page 366

ENContents 5Optional 500-sheet Tray Disassembly . . . . . . . . . . . . . . . . . . . 6-74Tray Indicator Assembly . . . . . . . . . . . . . . . . . .

Page 367 - 1 RH2-5337-000CN 1 Flat Cable

ENTesting the Printer 3-35 Testing the PrinterWhen you print a Configuration Page, the printer checks its internal controller and I/O interface, and t

Page 368

3-36 Printer OperationENResetting the PrinterCold ResetCold Reset clears all data from the printer memory and sets all the defaults back to the facto

Page 369

ENSystem Configuration 3-37 System ConfigurationMS-DOS System ConfigurationTo communicate properly with the printer, the MS-DOS environment requires t

Page 370 - Table 8-22. 500-sheet Feeder

3-38 Printer OperationENSerial MS-DOS CommandsMost IBM compatible computers default to a parallel printer port. To ensure that information is sent to

Page 371

ENPrinter I/O Configuration 3-39 Printer I/O ConfigurationParallel MenuThe default setting for the HIGH SPEED PARALLEL I/O is YES. If it is set to NO,

Page 372 - Table 8-23. 500-sheet Feeder

3-40 Printer OperationENPacing (Handshaking)Pacing (or “handshaking”) is a type of communication between the printer and the computer. This is an imp

Page 373 - Alphabetical Parts List

ENOverview 4-1 4Printer MaintenanceOverviewThis chapter discusses the following:●Cleaning the Printer and Accessories●Preventative Maintenance

Page 374

4-2 Printer MaintenanceENCleaning the Printer and AccessoriesTo maintain high print quality and performance, thoroughly clean the printer and the pap

Page 375 - 8-44 Parts and Diagrams

ENCleaning the Printer and Accessories 4-3 Table 4-1. Cleaning the PrinterComponent Cleaning Method / NotesOutside Covers Use a water-dampened cloth.

Page 376

4-4 Printer MaintenanceENUsing the Printer Cleaning PageIf toner specks appear on the front or back side of your print jobs, follow the procedure bel

Page 378 - Numerical Parts List

ENPreventative Maintenance 4-5 Preventative MaintenanceThe preventative maintenance cycle for this printer, conducted by service personnel, is every 1

Page 379 - 8-48 Parts and Diagrams

4-6 Printer MaintenanceEN6 Transfer Charging RollerRG5-3579-000CN 1 150,000 pages7 Exhaust Fan RH7-1354-000CN 1 25,000 hoursTable 4-2. Life of Compon

Page 380

ENOverview 5-1 5Functional InformationOverviewThis chapter discusses the following:●Power Supply Subsystem●DC Controller Subsystem●Formatter PCA●Contr

Page 381 - 8-50 Parts and Diagrams

5-2 Functional InformationENPrinter SubsystemsThis chapter presents a generalized functional overview of the printer and the printing processes.Figur

Page 382

ENPower Supply System 5-3 Power Supply SystemAC/DC Power DistributionThe AC line voltage for the printer is applied through the main switch (SW101) an

Page 383 - 8-52 Parts and Diagrams

5-4 Functional InformationENFigure 5-2 Low Voltage Power Supply Circuit If a short circuit or other problems on the load side cause an excessive curr

Page 384

ENPower Supply System 5-5 Overcurrent Overvoltage Protection This circuit located on the DC controller PCA always monitors an abnormal rise of the fus

Page 385

5-6 Functional InformationENHigh Voltage Power DistributionFigure 5-3 High Voltage Power Supply CircuitIn response to the instructions from the micro

Page 386

ENPower Supply System 5-7 Toner Cartridge DetectionThe Toner Cartridge has a toner sensor. The circuit compares the output value of the developing AC

Page 387 - Index 4

5-8 Functional InformationENFigure 5-4 DC Controller PCA Laser and Scanner DriveBased on information received from the Formatter, the DC Controller B

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