HP LX800 Installation Manual

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Summary of Contents

Page 1 - LX Printer family

HP Designjet L65500 Printer & HP ScitexLX Printer familyInstallation guide (third edition)

Page 2

2 IntroductionInstallation guide overviewThis installation guide provides you with step by step procedures for the installation process. This guideis

Page 3 - Table of contents

Inbox contentNOTE: The shipment items should be verified during installation.NOTE: Ink cartridges do not come with the printer and should have been or

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●1 Flat screen monitor (includes power cord)●Ethernet cables (computer to LAN switch)●Keyboard Tray●Sliding Door Handle●Covers (with screws)●Product n

Page 5 - 1 Safety precautions

3 Receive the shipmentUnload the crateManpower Tools Time2 persons Forklift, skates 15 minutesWARNING! The crate must be lifted with a forklift from t

Page 6 - Mechanical hazard

2. You can also use skates to maneuver the crate around tight corners or to move the crate laterally.Move the printer over rampsWARNING! Do not exceed

Page 7 - Warning labels

2. Remove the four support beams. Be careful that the support beams do not fall into the crate.3. Use a Phillips screwdriver to remove the remaining s

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6. Remove the two 30 mm nuts attaching the left side of the printer to the pallet.NOTE: Use a second M30 wrench to hold the second 30 mm nut in place.

Page 9 - Emergency stop buttons

Lift the printer to a second floor using a craneAt this point, normally you would push the printer to the final location. However, if you need to make

Page 10 - 2 Introduction

14 Chapter 3 Receive the shipment ENWW

Page 11 - Inbox content

4 Set up the printer in the final positionHow to push the printerManpower Time2 persons VariesNOTE: Do not remove the ISM or electrical cabinet straps

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Legal notices© 2009 Hewlett-Packard DevelopmentCompany, L.P.The information contained herein is subjectto change without notice.The only warranties fo

Page 13 - 3 Receive the shipment

Printer Length Width HeightHP Designjet L65500 5 m (16 ft, 5 inches) 1.6 m (5 ft, 3 inches) 1.8 m (5 ft, 11 inches)HP Designjet LX600 5 m (16 ft, 5 in

Page 14 - Remove the crate packaging

Remove additional packagingManpower Tools Time1 person Cutting Pliers, Allen keys, T20 and T25screwdrivers15 minutes1. From the back, remove the elect

Page 15 - 10 minutes

3. Remove the eight T20 screws attaching the scan path assembly to the frame. Use a screwdriverextension for easier screw access.WARNING! Failure to r

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5. Remove the tie and 2 foam pieces that secure the service station.6. Remove the four foam pieces that secure the top cover.7. Remove the two T20 scr

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10. Remove the plastic tie securing the spindle and the tape covering the air valve.11. Remove the ink system compartment strap from the printer.12. R

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16. Remove the tape covering the OMAS window on the print platen.17. Remove the tapes covering the temperature sensors.18. Remove the plastic covering

Page 19 - How to push the printer

22. Remove 4 plastic ties from the left side cover.23. Remove plastic ties from the top covers.Lower the feet1. Use a 30 mm wrench to unlock the nut a

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5 Connect the power cablesRequirementsAn electrician is required for the setup and configuration and building of the electrical system used topower th

Page 21 - Remove additional packaging

Tri-phase Power Cord attachment1. The Tri-phase AC power cord must be attached to the back of the Main Switch.2. Back of the Main Switch is shown belo

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The AC power cords (tri-phase and single-phase) have to be screwed to the bottom terminals of theswitch. Add adequate ferrules on power cord cable ter

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Table of contents1 Safety precautionsGeneral safety guidelines ...

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Protective Earth conductors (grounding)The printer must be connected to a good quality, dedicated ground line in order to avoid electrical risk.Please

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6 Configure the electrical systemInstall the fuses and power jumperManpower Time1 person 5 minutesNOTE: The electrical system inside the printer must

Page 26 - Lower the feet

Install the fuses1. Use the key to access the electrical cabinet.2. Open the two fuse holder blocks.3. Insert the six fuses (three per fuse block) int

Page 27 - 5 Connect the power cables

Choose delta or star (Y) configurationManpower Tools Time1 person T10 and M15 screwdriver, M7 wrench 5 minutesThere are two Delta/Star terminal blocks

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2. To make the delta or star configuration, use the metal strips and configure them according to thetable. Use an M7 socket wrench to secure them.Curi

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WARNING! The curing module terminal block must use the same configuration as the dryingmodule.Check resistancesCheck the resistance at the output of t

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Connect mains powerManpower Time1 person 5 minutesNOTE: This task must be performed by a certified electrician provided by the customer.NOTE: Make sur

Page 31 - 1 person 5 minutes

3. Check that the Protective Bonding Conductor (green-and-yellow grounding cable) is well attachedto the back panel of the electrical cabinet.4. Check

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5. Check that the Protective Bonding Conductor (green-and-yellow grounding cable) is well attachedto the printer structure.6. Check that the Protectiv

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7. Check that the Protective Bonding Conductor (green-and-yellow grounding cable) is well attachedto the curing system (at the resistor connection).Tu

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Tri-phase AC Power Cord ... 23Protectiv

Page 35 - Check connections

4. Verify that all four LED lights on the rear side of the electrical cabinet are on (PH1, PH2, PH3,Vacuum ON).5. Wait for the printer to initialize.N

Page 36 - Power on the printer

7 Purge the ink systemManpower Tools Time1 person Syringe, Gloves, Clean cloth 60 minutesDo the purging process one color at a time. Always double che

Page 37 - ENWW Power on the printer 33

5. Release the green button on the ISM side of the quick connector and complete the coupling. Youshould hear a click.CAUTION: Use only moderate force

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10. Insert a clean syringe into the ink cartridge and fill it with 60 cc of ink for the color selected.11. From the front panel, press OK to open the

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Ink Supply Legend●1 = K●2 = Y●3 = C●4 = M●5 = LM●6 = LCCAUTION: Do not push the ink from the syringe if the electrovalves are not open. You will notic

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20. When the ink cartridge has been installed correctly, press OK.21. Press OK to confirm that you have installed the ink cartridge.22. The printer ch

Page 41 - 7 Purge the ink system

25. Remove the purger quick connector.Problems with the ink sensor value1. There are three different cases that can cause a problem.●The pressure sens

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●The pressure sensor gives a negative value. If the pressure is negative, there may be an errorin the ink pressure PCA or in the ink pressure sensor c

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5. Insert the syringe in the purging port (next to the ink pressure sensor) for the color selected, andslowly push the ink until it clearly reaches th

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Fill the intermediate ink tanks1. From the front panel, select Purge and Setup Menu > Fill intermediate tanks.2. Install all the intermediate ink t

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1 Safety precautionsBefore installing the printer, read the following safety precautions.General safety guidelines●No operator serviceable parts insid

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Purge the tubes from the ISM to the printheads1. Install the three air purgers into the three empty printhead ink ports.2. From the front panel, enter

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5. Partially insert the quick connector until both sides of the connection are perfectly aligned.6. Release the green button on the ISM side of the qu

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12. Wear gloves and use a cloth to remove the air purgers, as some ink may spill. When you havefinished removing the air purgers, close the carriage c

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16. The printer displays OK when the configuration is set. Press any key to finish.17. Switch the ACB-1 breaker switch ON and OFF again to restart the

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8 Prepare the printerInstall the printhead cleaning roll and aerosol filtersInstall the printhead cleaning rollNOTE: You should install the printhead

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6. Pass the leading edge of the roll over the upper rollers, and thread the cleaning material throughthe rollers on the left.7. There is a strip of po

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Install the aerosol filters1. Open the printhead access door in the side of the printer, and lift the carriage cover.2. The aerosol filter containers

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7. Ensure that the blue tabs on the filters are correctly engaged with the hooks on the containers,otherwise the containers may not close completely.8

Page 54 - 8 Prepare the printer

2. Open the sliding door and check that all cables are routed above the sliding door support.Otherwise, over the course of time the movement of the do

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8. Plug the power cords of the computer, monitor and LAN switch into the outlets provided on the sideof the electrical cabinet facing the computer.WAR

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NOTE: A blown fuse may indicate malfunctioning electrical circuits within the system. Call your servicerepresentative, and do not attempt to replace t

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3. Open the folder properties for the new OutJobs folder and navigate to the Sharing tab.4. Click on Advanced Sharing to set the sharing properties.5.

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6. Set the other settings to your requirements, then click on Permissions.7. Add any groups or users required, and set the permissions as required by

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Configure the printer’s IP addressNOTE: If you cannot establish a connection between the printer and Internal Print Server, make surethat no proxy is

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9 Prepare for printingInstall the printheadsManpower Time1 person 5 minutesAfter the initial power up of the printer in normal boot mode, the printer

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4. Check that the new printhead is of the correct colors.NOTE: Each printhead has a unique shape and cannot be inserted into the wrong slot.5. Remove

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If a printhead fails to work correctly, try the following recommendations.1. Use the procedures in the Service Manual, described under “Large ink area

Page 63 - 9 Prepare for printing

Callme@HP Setup ProcessDuring installation process, specific information must be introduced into the IPS preferences to correctlyroute the Remote Supp

Page 64

If no window is displayed, go to the Site Preparation document under the section where the networkrequirements are described, and check that all the r

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2. The customer should have the correct air supply with the correct connection. Use the adaptor toconnect the airgun to the customer air supply.Config

Page 66 - Callme@HP Setup Process

HP Scitex Onyx RIPThe HP Scitex Onyx RIP is sold with the HP Scitex LX800/LX600 Printer. After the RIP software hasbeen installed and the printer has

Page 67 - Connect the air supply

Heavy substrate hazardSpecial care must be taken to avoid personal injury when handling heavy substrates.●Handling heavy substrate rolls always requir

Page 68 - Configure the RIP

HP Scitex Caldera RIPThe HP Scitex Caldera RIP is sold with the HP Scitex LX800/LX600 Printer. After the RIP software hasbeen installed and the printe

Page 69

NOTE: The covers are wrapped in plastic, and the screws are inside the packaging. It is recommendedto install the covers last, in case of any issue th

Page 70 - Install the covers

Print the HP test imagesTest images are available with which you can check the print quality achieved once the printer has beenfully installed. From H

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4. Fine-tune the substrate advance with the print mode or modes that you intend to use. Werecommend using the following internal test plot from the In

Page 72 - Print the HP test images

A Prepare the HP Internal Print Server(Japan and Russia only)Manpower Time1 person 45 minutesThe following procedure must only be performed in Japan a

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3. Click on Update my score.Change the power settings1. Select Control Panel > Hardware and Sound > Power Options.ENWW 71

Page 74 - (Japan and Russia only)

2. Select High performance and click on Change plan settings.3. In the Put the computer to sleep field, select Never.72 Appendix A Prepare the HP In

Page 75 - Change the power settings

Set a blank screen saver1. Right click anywhere on the desktop and select Screen Saver.TIP: The Screen Saver Settings window is also available under C

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Enable scheduled defragmentation1. Select Start > Computer > (Right click) Manage > Disk Management >(Right click) C: >Properties >

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2. Check Run on a schedule.Configure visual effects1. Select Control Panel > System and Maintenance > System > Advanced system settings (left

Page 78 - Properties > Tools

Label ExplanationElectric shock hazard. The printer has two mains supplies.There are no operator-serviceable parts inside the printer. Incase of opera

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2. In Internet Explorer, select Tools > Internet options > Connections > LAN settings.3. Check By-pass proxy server for local addresses.Inst

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2. From the Internal Print Server, navigate to Tools > Preferences and set the printer IP address inthe Internal Print Server.3. From the Internal

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B Manually configure the printer’s IPaddressIf the customer does not have DHCP, the printer and/or Internal Print Server computer is not able toautoma

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5. Select TCP/IP.6. Select IPV4 Settings.7. Select Config Method.8. Select Manual to change the configuration so the printer uses the manual settings.

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10. Select IP Address to edit the settings.11. Edit the IP address settings and press OK when you are finished.80 Appendix B Manually configure the

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C Change the Windows Vista language1. Navigate to the Control Panel on the Internal Print Server and select Clock, Language, andRegion.ENWW 81

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2. Select the appropriate entry from the format list.82 Appendix C Change the Windows Vista language ENWW

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Emergency stop buttonsThere are four emergency stop buttons distributed around the printer. If an emergency occurs, simplypush one of the emergency st

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